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Posted: 4/20/2024 2:30:19 PM EDT
[Last Edit: d16man]
Link Posted: 4/20/2024 3:20:44 PM EDT
[#1]
That’s crazy. I’ve never seen an obsidian with an end cap strike before
Link Posted: 4/20/2024 3:42:55 PM EDT
[#2]
I’ve heard AK’s are notorious for not having concentric (is that the right word) muzzle threads.
Link Posted: 4/20/2024 3:47:00 PM EDT
[Last Edit: dmk0210] [#3]
Originally Posted By d16man:
I've already sent this can in once because of baffle and end strikes while using it on my 9mm handguns.  Relegated it to 3lug using their 3 lug adaptor and had a strike today while using it on my AK-V.  3 Lug muzzle device is a Hansohn Brothers seated on the barrel shoulder, not the gas block.  Can, including mount is all Rugged.
View Quote
Originally Posted By Princeton:
I've heard AK's are notorious for not having concentric (is that the right word) muzzle threads.
View Quote
I don't think that's the issue here. US made AK barrels are usually concentric (even the new imports have gotten a LOT better).

The AKV should be G2G. It has a 1/2x28 thread and a good shoulder. I used mine a bunch with a Hansohn 3-lug muzzle device and a CGS Kraken with their 3-lug adapter. Alignment is perfect and I've had no issues at all.

Could you be having an ammo related issue? Were you using the same ammo when you had the strike last time?




Link Posted: 4/20/2024 4:29:04 PM EDT
[Last Edit: d16man] [#4]
Link Posted: 4/20/2024 5:25:08 PM EDT
[#5]
This is the third time I've heard about AAC ammo causing baffle strikes.
I won't be buying any of their ammo, just not worth the risk.
Link Posted: 4/20/2024 5:33:50 PM EDT
[#6]
Discussion ForumsJump to Quoted PostQuote History
Originally Posted By Nobody69s:
This is the third time I've heard about AAC ammo causing baffle strikes.
I won't be buying any of their ammo, just not worth the risk.
View Quote

I’ve lost track of how many times I’ve read it with their rifle calibers and will never buy that ammo either. That said, I think this is the first time for 9mm.
Link Posted: 4/20/2024 5:36:02 PM EDT
[#7]
Discussion ForumsJump to Quoted PostQuote History
Originally Posted By AndrewKing:
That’s crazy. I’ve never seen an obsidian with an end cap strike before
View Quote


This was mine a few years ago. Sent it in because I could not get the end cap off. Rugged told me they had to destroy the end cap to get it off. The baffles were fine so it got a new end cap and sent back to me.
Attachment Attached File


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Link Posted: 4/20/2024 5:37:17 PM EDT
[#8]
Link Posted: 4/20/2024 9:23:35 PM EDT
[#9]
Discussion ForumsJump to Quoted PostQuote History
Originally Posted By d16man: I've shot plenty of it with my other cans and it's been fine.  5.56, 300blk, 7.62x39, and 45.
View Quote

Good to hear. Not so fine for others. Lots of search results, here’s an example… https://www.ar15.com/forums/Armory/M4SDK-Baffle-erosion/20-542586/
Link Posted: 4/20/2024 9:35:05 PM EDT
[#10]
Discussion ForumsJump to Quoted PostQuote History
Originally Posted By d16man:

Different ammo.  Last time is was 115 gr AAC using my dagger, direct thread.  This time 147gr aac.  As for concentricity, the HB tri lug is on the barrel shoulder, not the gas block.  I fear there is something design wise with these cans due to the crazy amount of end cap and baffle strikes.  It sounds great, but wondering if thr holes need to be slightly larger.
View Quote
AAC ammo is horrible, that is most likely your problem.
Link Posted: 4/20/2024 10:37:56 PM EDT
[#11]
Link Posted: 4/20/2024 11:52:05 PM EDT
[#12]
Attachment Attached File
Happened to mine right away, and was not AAC ammo. It was factory 147 sub blazer brass. I have read this is very common with these cans.
Link Posted: 4/21/2024 8:08:03 AM EDT
[#13]
Link Posted: 4/21/2024 8:55:22 AM EDT
[#14]
Discussion ForumsJump to Quoted PostQuote History
Originally Posted By d16man:

Mine has already been back once for a complete stack/end cap replacement 2 years ago, prior to AAC Ammo.  I switched to a Griffen EZ lok piston while it's on my dagger.  May need to switch all my Pcc's to that and get rid of 3 lug.
View Quote View All Quotes
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Discussion ForumsJump to Quoted PostQuote History
Originally Posted By d16man:
Originally Posted By bluewaters182:
https://www.ar15.com/media/mediaFiles/520446/20230220_181556_jpg-3194065.JPGHappened to mine right away, and was not AAC ammo. It was factory 147 sub blazer brass. I have read this is very common with these cans.

Mine has already been back once for a complete stack/end cap replacement 2 years ago, prior to AAC Ammo.  I switched to a Griffen EZ lok piston while it's on my dagger.  May need to switch all my Pcc's to that and get rid of 3 lug.

FWIW, my Obsidian 9 has worked great on my AR9 using the Ez-Lok piston, fixed barrel spacer, and Ez-Lok SMG/PCC muzzle device.
Link Posted: 4/21/2024 10:21:06 AM EDT
[#15]
Discussion ForumsJump to Quoted PostQuote History
Originally Posted By d16man:

Mine has already been back once for a complete stack/end cap replacement 2 years ago, prior to AAC Ammo.  I switched to a Griffen EZ lok piston while it's on my dagger.  May need to switch all my Pcc's to that and get rid of 3 lug.
View Quote
I use Xeno Xero with my PCCs. It's fairly light, very secure, and relatively inexpensive (as far as mounts go).

Either option is way better than 3-lug.
Link Posted: 4/21/2024 10:42:30 AM EDT
[#16]
Aac has had a sub par rep with their 300blk destroying cans. I provide a bunch of examples here.

Although that's the wrong caliber. So I don't necessarily suspect it to be the ammo right away. I've seen more messed up obsidians than I have all other pistol cans combined. Was your end cap loose? I see that happen fairly often where I work at. For rugged cans, the Obsidian 9 only seems to suffer from these reocurring issues, so I wouldn't compare anything else to it.

Did you diagnose what messed up the can the first time? Did you ever check alignment? I didn't see this stuff when I briefly read through.
Link Posted: 4/21/2024 11:06:52 AM EDT
[#17]
Discussion ForumsJump to Quoted PostQuote History
Originally Posted By d16man:

I've shot plenty of it with my other cans and it's been fine.  5.56, 300blk, 7.62x39, and 45.
View Quote


Big question is the bullet type

People don’t really differentiate between AAC ammo with another manufacturers bullet vs the in-house AAC bullet.  Like ive heard of issues with their 55gr FMJ 5.56 but nothing with the 5.56 with Hornady or Sierra bullets.  I won a case of their 77gr SMK ammo in a match, NOT their 77gr OTM, and it’s been great
Link Posted: 4/21/2024 11:07:30 AM EDT
[#18]
The baffles look fine, correct? -Maybe just ask them to send you a 45 end cap for it?

Link Posted: 4/21/2024 11:10:45 AM EDT
[#19]
Discussion ForumsJump to Quoted PostQuote History
Originally Posted By rookie421:


This was mine a few years ago. Sent it in because I could not get the end cap off. Rugged told me they had to destroy the end cap to get it off. The baffles were fine so it got a new end cap and sent back to me.
https://www.ar15.com/media/mediaFiles/81074/20210920_153900_jpg-3193471.JPG

https://www.ar15.com/media/mediaFiles/81074/20210922_175939_jpg-3193472.JPG
View Quote



Seeing this picture makes me wonder if other Obsidian strikes were lined up with the baffle notches? -I know some brands keep the notches aligned, others alternate 180*…..
Link Posted: 4/21/2024 2:49:01 PM EDT
[#20]
Link Posted: 4/21/2024 2:50:58 PM EDT
[#21]
Link Posted: 4/21/2024 2:51:15 PM EDT
[#22]
Discussion ForumsJump to Quoted PostQuote History
Originally Posted By JTR:



Seeing this picture makes me wonder if other Obsidian strikes were lined up with the baffle notches? -I know some brands keep the notches aligned, others alternate 180*…..
View Quote View All Quotes
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Discussion ForumsJump to Quoted PostQuote History
Originally Posted By JTR:
Originally Posted By rookie421:


This was mine a few years ago. Sent it in because I could not get the end cap off. Rugged told me they had to destroy the end cap to get it off. The baffles were fine so it got a new end cap and sent back to me.
https://www.ar15.com/media/mediaFiles/81074/20210920_153900_jpg-3193471.JPG

https://www.ar15.com/media/mediaFiles/81074/20210922_175939_jpg-3193472.JPG



Seeing this picture makes me wonder if other Obsidian strikes were lined up with the baffle notches? -I know some brands keep the notches aligned, others alternate 180*…..


Per the owners manual, there are 3 locking tabs on the baffles so you can not orientate them wrong. The only way to put it together is with the notches lined up.
Link Posted: 4/21/2024 2:52:23 PM EDT
[#23]
Link Posted: 4/21/2024 2:52:45 PM EDT
[#24]
Link Posted: 4/21/2024 6:44:38 PM EDT
[#25]
Discussion ForumsJump to Quoted PostQuote History
Originally Posted By d16man:

This is correct
View Quote



Yes, I am aware that they stay aligned on Obsidian cans.  I also know other companies have them opposing. What I am wondering is, since there are a lot of reports of endcap strikes on obsidian’s, and the one pictured above shows the strike in line with the notches: are the majority of end cap strikes on obsidian’s in line with the notches? If so, than the alignment may be a factor.
Link Posted: 4/21/2024 7:40:24 PM EDT
[#26]
Link Posted: 4/21/2024 8:47:32 PM EDT
[#27]
This user had the same problems. After three trips back to rugged, Rugged says it’s not fixable. Poor manufacturing, or a design flaw.

https://www.ar15.com/forums/Armory/-ARCHIVED-THREAD-More-baffle-strike-issues-UPDATE/20-525959/?page=1
Link Posted: 4/21/2024 9:30:29 PM EDT
[#28]
Rugged has probably sold thousands upon thousands of Obsidian silencers.

*The below is for those not familiar with direct thread silencers, not saying the below is what the issue is with op's silencer but a general fyi*
Ammo, alignment, an uneven barrel shoulder or thread pitch all play a roll and there could be a number of issues on why baffle and end cap strikes happen. Alignment probably being the number 1 reason. Its well know that you should always check and tighten your silencer after every magazine if using direct thread if not more often. If not tight, they can loosen up even after a couple rounds and cause strikes. Failure to check often will almost always guarantee a baffle or end cap strike.
Its a good habit to check it after every magazine even if using a 3 lug, ez-lok or cam-lok.*

I have an Obsidian45 and have used it direct thread, 3 lug and EZ-Lok with a variety of ammunition never a problem. *knock on wood*
The dumbest thing i did with my Obsidian was when I changed it from short to full configuration, I forgot to put the end cap back on and blew all the baffles out and scattered them down my range. I found them all and went over them with a fine tooth comb. Reassembled it and shot it and it worked just like before i had my brain fart.

My opinion is that the ez-lok will alleviate most if not all the issues people have with baffle and end cap strikes. Its also known that AAC ammo has caused issues as well.

This specific silencer could have a manufacturing defect or it could be something else. Sucks your having this issue op, hope you get it figured out.
You could always put a 45 end cap on it and try it that way as well.
Link Posted: 4/21/2024 9:34:01 PM EDT
[#29]
Link Posted: 4/21/2024 9:36:07 PM EDT
[Last Edit: d16man] [#30]
Link Posted: 4/21/2024 10:13:43 PM EDT
[Last Edit: Mindfull] [#31]
Discussion ForumsJump to Quoted PostQuote History
Originally Posted By d16man:

This is a known issue mainly with an Obsidian 9....it seems the 45s are GTG.  And it isn't a known AAC issue.  After reading the thread above, and more online, I am leaning towards any 147gr ammo being an issue.  The thread above used 5 different kinds of ammo, none AAC, and he sent his can back 3 time.

And a 45 end cap won't stop a baffle strike....
View Quote


There's more than just a couple threads on people having baffle strikes while using just AAC ammo. Not saying yours was caused by AAC ammo or even that it is a wide spread issue with AAC. I didn't say AAC ammo will cause baffle strikes, I said AAC ammo has caused baffle strikes.
But there is a known issue with using AAC ammo and having baffle strikes, enough thats theres two people in this very thread that say will never use AAC ammo in their firearms.

Regarding the end cap, I confused your post with the other person saying they got an end cap strike.  I think its obvious that a different end cap won't stop a baffle strike.
That suggestion was direct towards them, not you.
Link Posted: 4/21/2024 10:32:58 PM EDT
[#32]
Link Posted: 4/21/2024 11:46:04 PM EDT
[#33]
Wait you can take the baffles out?

If i use a 9mm end cap on my Obsidian 45, ill get a strike shooting 9mm

I have learned im not the only one.
Link Posted: 4/22/2024 2:26:08 AM EDT
[#34]
Discussion ForumsJump to Quoted PostQuote History
Originally Posted By d16man:

This is a known issue mainly with an Obsidian 9....it seems the 45s are GTG.  And it isn't a known AAC issue.  After reading the thread above, and more online, I am leaning towards any 147gr ammo being an issue.  The thread above used 5 different kinds of ammo, none AAC, and he sent his can back 3 time.

And a 45 end cap won't stop a baffle strike....
View Quote



What’s the bore diameter on the 9mm obsidian baffles and end cap? -Is it at least 0.415”? -It looks like there’s enough material there to bore it out farther…. I had 2 different. .308 cans from another mfg… one shot great, the other had huge POI shifts and occasional flyers. After I repainted it I noticed the bullets were rubbing the pain off of the inside of the endcap bore.  I measured the two and one can had .360 bore, the problem can had .348 bore.  After boring it out to .360 it shoots great w/o any issues.
Link Posted: 4/22/2024 8:32:52 AM EDT
[#35]
Link Posted: 4/22/2024 6:46:25 PM EDT
[#36]
Discussion ForumsJump to Quoted PostQuote History
Originally Posted By JTR:



What’s the bore diameter on the 9mm obsidian baffles and end cap? -Is it at least 0.415”? -It looks like there’s enough material there to bore it out farther…. I had 2 different. .308 cans from another mfg… one shot great, the other had huge POI shifts and occasional flyers. After I repainted it I noticed the bullets were rubbing the pain off of the inside of the endcap bore.  I measured the two and one can had .360 bore, the problem can had .348 bore.  After boring it out to .360 it shoots great w/o any issues.
View Quote



Here is the bore on my end cap, .416 inches.

Attachment Attached File

Link Posted: 4/22/2024 7:19:26 PM EDT
[#37]
Discussion ForumsJump to Quoted PostQuote History
Originally Posted By bluewaters182:
https://www.ar15.com/media/mediaFiles/520446/20230220_181556_jpg-3194065.JPGHappened to mine right away, and was not AAC ammo. It was factory 147 sub blazer brass. I have read this is very common with these cans.
View Quote
Check the box, a lot of Blazer says not to shoot it through cans or comps due to its thin coating.
Link Posted: 4/22/2024 9:07:04 PM EDT
[Last Edit: ECCO_Machine] [#38]
Link Posted: 4/22/2024 9:20:16 PM EDT
[#39]
Link Posted: 4/22/2024 10:09:53 PM EDT
[#40]
Link Posted: 4/23/2024 11:17:18 AM EDT
[#41]
Link Posted: 4/23/2024 1:10:33 PM EDT
[#42]
Link Posted: 4/23/2024 1:24:34 PM EDT
[Last Edit: WUPHF] [#43]
I’ve frankly been underwhelmed by Rugged products.  They’ve got a good warranty and their centerfire rifle cans should be nearly indestructible, but outside of that they’re a solid meh, IMO.  I say that owning 4x Rugged cans.

I do have an Obsidian 9 and haven’t had any baffle strike issues so far with about 750-1000 rounds through it, almost all Speer Lawman 147s.  Hosts have been exclusively a G17 and an Sig M18.

Funnily enough, almost all using EZ-LOK.  

Anyways, I’m now patiently watching to see if I should start paying closer attention to it.  I haven’t had the can apart in at least a couple hundred rounds.
Link Posted: 4/23/2024 1:46:07 PM EDT
[#44]
The 9mm end cap on my Obsidian 45 looks like a disaster. Probably 5-6 end cap strikes while using their direct thread mount on a Lage Manufacturing M11. I finally switched to an hanson brothers trilug hoping to solve my end cap strikes.
Link Posted: 4/23/2024 1:49:41 PM EDT
[#45]
Link Posted: 4/23/2024 1:50:27 PM EDT
[#46]
Link Posted: 4/23/2024 2:00:01 PM EDT
[#47]
Discussion ForumsJump to Quoted PostQuote History
Originally Posted By d16man:

I was using the HB tri lug with the Rugged can tri lug adaptor....that is what got me a baffle strike.
View Quote


I'm now using the Kaw Valley Precision Mach 3 lug wit HB trilugs. Hopefully I don't have any more but the hit yours took wouldn't even register on my end cap anymore. I tried to have it serviced once by Rugged but they never responded to my service request form and I never followed up.
Link Posted: 4/23/2024 3:21:34 PM EDT
[#48]
Link Posted: 4/23/2024 4:26:26 PM EDT
[#49]
@d16man please do. Thanks!
Link Posted: 4/23/2024 6:32:11 PM EDT
[#50]
Discussion ForumsJump to Quoted PostQuote History
Originally Posted By Earax:
The 9mm end cap on my Obsidian 45 looks like a disaster. Probably 5-6 end cap strikes while using their direct thread mount on a Lage Manufacturing M11. I finally switched to an hanson brothers trilug hoping to solve my end cap strikes.
View Quote


Were you using the full or short configuration of your O45 with the 9mm end cap when you have the end cap strikes?

I think I read somewhere here about the same and Rugged only recommending using the 9mm end cap on the O45 in the short configuration. I haven’t read it directly from them though unless I missed it in their instruction booklet.


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