Years ago, I conducted a direct comparison of a DI operated AR-15 and a piston operated AR-15, using the same Colt 16” 6920 barrel.
A.R.M.S. SIR with Ares GSR-35.
100 Yard Accuracy ComparisonPrior to installing the Ares GSR-35 unit on the 16” M4 barreled upper with the ARMS SIR free-float rail, I tested the accuracy of that upper in its direct impingement configuration from a bench-rest at 100 yards. Using hand-loaded 52 grain Sierra MatchKings, three 10-shot groups were obtained which had extreme spreads of: 1.59”, 1.55” and 1.73” for a 10-shot group average extreme spread of 1.62". While not the most accurate barrel I own, it’s still perfectly suitable for “government work.”
The three 10-shot groups were over-layed on each other using the RSI Shooting Lab software program to obtain a 30-round composite group. The mean radius of the composite group was 0.54”.
After the upper was converted to the GSR-35 piston system, accuracy testing continued in the same manner as above. Three 10-shot groups were obtained using the same load of 52 grain Sierra MatchKings. Those groups had extreme spreads of: 1.77”, 2.54” and 1.85” for an average 10-shot group extreme spread of 2.05". The mean radius of the 30-round composite group created from those three groups was 0.69”. This demonstrates a decrease in accuracy of approximately 0.45 MOA for the ARES system.
On the outside chance that the increase in group size was caused by the Ares configuration simply “not liking” the 52 grain MatckKing load, I fired an additional three 10-shot groups using a hand-load of 55 grain V-MAX bullets charged with a different powder. Those groups had extreme spreads of 2.65”, 2.14” and 1.78” for an average 10-shot group extreme spread of 2.19" with a 30-round composite mean radius of 0.72”.