Ok, probably going to be a stupid question on a questionable action, and long to boot, but...
I had the same problem. Have a pre-ban OA, and was having several problems. Collapsible stock was malfing (shitty stock, would adjust regularly during firing) and the gun was slam firing frequently enough for me to stop shooting it.
A previous owner had apparently "worked" the trigger as it looked like a dremel had been applied to it. Reading on the forums, a worked or worn trigger came up as the most likely culprit for doubling, so I picked up a RRA two-stage at a gunshow and popped that in, as well as a sturdier M4-style collapsible stock. And a new 16" upper to replace the 14.5" with the long flash hider.
Re-assembled everything, was going through basic trigger/safety safety checks, and ran into the same problem the parent poster did after several cycles of the action. Cocking the gun with the charging lever was resulting in the buffer retainer pin going into the bolt carrier. It wasn't "launched" in, just stuck. Thus the carrier would not go forward, and it made the upper receiver a PITA to get off (I had to unscrew the buttstock first and attack it from that side with a 1/8" punch). Re-assembled several times, ran through the same safety checks, same result each time after a variable number of tests (it wouldn't lock up the bolt assembly the first time, more like after 5-10 times).
My solution: lightly loctite the buffer retainer in place so that the base is flush with the buttstock threads on the lower, and the "retaining portion" of the retaining pin is still in place to hold in the buffer spring. As far as I can tell from non-firing tests, the action cycles normally, and from mechanical observation, it doesn't impede functioning of the gun.
So, the stupid questions are: am I going to blow up my face / my fingers / my gun with the buffer retainer pin glued in place? I know you can not have it in at all and the gun will function just fine, just want to make sure if it's in you don't need to have it all springy for some hidden reason.