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4/7/2026 12:24:13 AM EDT
Assuming that I'm going to be doing OJT as I try to thread these....

For a tube that I want to thread for a HUB mount....
- What is the maximum ID I should look for?
- What is the minimum OD to insure I have enough material to both cut the threads, survive torquing the mount in, and not splitting when fired?

What would these answers look like for various calibers and velocities? I imagined there would be a reference published somewhere, but either my google-foo is weak or I suck at search prompt construction. Heck - I had  Copilot tell me that you could start with an overly large ID and bore it to a smaller size.... That's how good my searches are.
Disclaimer - OP is bad at knowing things, and might catch on fire.
Vet - Op MMAMA
Every other species kills off their stupid......we cater to them. -- spin-drift
Nobody ever called 911&said I just did something smart. -- TheFlynDutchman
4/7/2026 10:06:57 PM EDT
[#1]
well... Claude is a major dumb-ass.
Gemini seems to know what's going on.

For machining the HUB (1.375-24 UN) suppressor mount threads, the recommended tube inner diameter (ID) which serves as the minor diameter for the internal threads is generally:
-  Recommended Inner Diameter (ID)
-  Target Bore: 1.330"   1.335"
-  Maximum Limit: 1.340"

   Note: Machining the ID to 1.330" provides a 75% thread depth, which is the industry standard for a strong, secure fit in materials like 17-4 Stainless Steel or Grade 5 Titanium.

Thread Specifications (1.375-24 UN-2B)
-  If you are single-point threading on a lathe, these are the reference dimensions you'll need:
-  FeatureDimension (Inches)
-  Major Diameter (Reference)1.375"
-  Minor Diameter (Bore ID)1.330" to 1.340"
-  Pitch Diameter1.3479"   1.3528"
-  Threads Per Inch (TPI)24

Machining Tips
-  Material Considerations: If you are using Titanium, aim for the looser end of the minor diameter (closer to 1.335") to reduce tool pressure and the risk of galling during the threading process.
-  Thread Relief: Ensure you cut a thread relief (undercut) at the shoulder of the internal bore. This allows the HUB mount to seat fully against the shoulder without the thread run-out interfering.
-  Shoulder Squareness: The "squareness" of the internal shoulder is more critical for suppressor alignment than the threads themselves.
-  Ensure the face where the mount bottoms out is perfectly perpendicular to the bore to prevent baffle strikes.

   Common Tools: Most gunsmiths use a 1.375-24 Plug Gauge or a high-quality HUB mount (like a Rearden Atlas or SilencerCo Bravo mount) as a "go-gauge" to verify fitment during the final passes.

Recommended Wall Thickness by Material

For a tube with a 1.375-24 internal thread (Bore ID of  1.330"), the wall thickness is calculated based on the Outer Diameter (OD).

Material Typical OD
Resulting Wall Thickness
Best For...
Titanium (Gr 5) 1.500"
0.060" 0.065"
Lightweight, hunting, semi-auto 5.56/.308
Stainless (17-4 PH) 1.500"
0.055" 0.065"
Heavy duty, high rate of fire, SBRs
Stainless (17-4 PH) 1.625" 0.110" 0.125"
Extreme pressure (.300 PRC, .338 Lapua)
Aluminum (7075-T6) 1.500"
0.085" 0.100"
Rimfire/Pistol only (Low pressure)
Engineering Constraints

1. The "Thin Spot" (Thread Valley)
-  When you cut a 1.375-24 thread into a 1.500" OD tube, your actual "safety" wall thickness is not 0.0625". You must account for the depth of the threads.
-  OD: 1.500"
-  Thread Major Diameter: 1.375"
-  Effective Wall at Threads: (1.500 1.375)/2=0.0625"
-  his is generally considered the minimum safe thickness for high-pressure rifle rounds when using high-strength alloys like 17-4 PH Stainless Steel or Grade 5 Titanium.

2. Hoop Stress Calculation
-  The wall must withstand the peak pressure at the "blast chamber" (the area surrounding the HUB mount). For high-pressure rifle rounds (50,000+ PSI), the wall thickness must ensure the material does not reach its Yield Strength.
-  Thinner walls (0.060") are common for "Form 1" or commercial suppressors to save weight.
-  Thicker walls (0.090"+) are safer for short-barreled rifles (SBRs) where the unburnt powder and pressure "slap" are significantly higher.

Safety Critical Guidelines

-  Avoid 6061 Aluminum: It is not recommended for high-pressure centerfire rifle suppressors, regardless of wall thickness, as it loses strength rapidly as it heats up.
-  Internal Shoulders: If you are machining the tube from a solid bar, leave more "meat" (0.080"+) in the blast chamber area and taper the wall thinner (0.050") toward the end cap where pressures are lower.
-  Factor of Safety: Most designers aim for a 2:1 or 3:1 factor of safety relative to the burst pressure of the tube.

Disclaimer - OP is bad at knowing things, and might catch on fire.
Vet - Op MMAMA
Every other species kills off their stupid......we cater to them. -- spin-drift
Nobody ever called 911&said I just did something smart. -- TheFlynDutchman
4/27/2026 10:51:43 PM EDT
[#2]
Here’s a very useful site worth adding to your favorites.

https://theoreticalmachinist.com/Threads_UnifiedImperial.aspx

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