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Posted: 8/8/2018 3:26:03 PM EDT
Just got this finished:









Don't blame me for that first crash.  The possum sourced as a pilot was drunk.  Went much better after we dried him out.

36" 3D Printed Northern Pike Maiden Flight




I've posted the STL's to thingiverse for anyone that wants to print one. The files are free, but if you wanted to tip me on thingiverse, I won't say no.

https://www.thingiverse.com/thing:3040294

It's a 40 hour or so print to make all the parts.  Every piece will fit on a standard 200x200x180mm build area printer.  About 12 dollars worth of plastic, and maybe $50 for the electronics.

ETA:

Better flight video:

36" Pike PETG Version Maiden 8.12.18
Link Posted: 8/8/2018 3:32:55 PM EDT
[#1]
Holy shit, that's awesome.  You're awesome.  Have muh babbies.
Link Posted: 8/8/2018 3:34:37 PM EDT
[#2]
Came to see a nice fish

But left satisfied nice plane OP
Link Posted: 8/8/2018 3:35:57 PM EDT
[#3]
Sweet!

A guy in our club just printed a 80" corsair. Hoping to have pics soon.
Link Posted: 8/8/2018 3:41:06 PM EDT
[#4]
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Quoted:
Came to see a nice fish

But left satisfied nice plane OP
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Gotta draw them in somehow...  
Link Posted: 8/8/2018 3:41:23 PM EDT
[#5]
Discussion ForumsJump to Quoted PostQuote History
Quoted:
Came to see a nice fish

But left satisfied nice plane OP
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Battery powered minnows that catch fish then tow them home wouldn't be too shabby

Or a small battery powered robot boat that trolled a preset pattern for you and brought the days catch home
Link Posted: 8/8/2018 3:50:24 PM EDT
[#6]
Discussion ForumsJump to Quoted PostQuote History
Quoted:
Sweet!

A guy in our club just printed a 80" corsair. Hoping to have pics soon.
View Quote View All Quotes
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Discussion ForumsJump to Quoted PostQuote History
Quoted:
Sweet!

A guy in our club just printed a 80" corsair. Hoping to have pics soon.
Yeah, the 3D labprint corsair is pretty awesome looking.  Been thinking about printing one, but it's a long print time.

Quoted:

Battery powered minnows that catch fish then tow them home wouldn't be too shabby

Or a small battery powered robot boat that trolled a preset pattern for you and brought the days catch home
I have always wanted to do this.  Think WA has a bunch of stupid laws in place about electronics being illegal though.
Link Posted: 8/8/2018 3:53:58 PM EDT
[#7]
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Quoted:

Yeah, the 3D labprint corsair is pretty awesome looking.  Been thinking about printing one, but it's a long print time.

I have always wanted to do this.  Think WA has a bunch of stupid laws in place about electronics being illegal though.
View Quote
then there's the problem with propulsion....if the fish swallows the whole thing
Link Posted: 8/8/2018 3:58:40 PM EDT
[#8]
Link Posted: 8/8/2018 3:58:43 PM EDT
[#9]
Planning any trips to Venezuela?
Link Posted: 8/8/2018 4:07:36 PM EDT
[#10]
Discussion ForumsJump to Quoted PostQuote History
Quoted:
That reminds me... whatever happened to the possum-piloted rocket car?
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Quoted:
That reminds me... whatever happened to the possum-piloted rocket car?
That's what I need.  A rocket booster pod.

Quoted:
Planning any trips to Venezuela?
Too expensive to charge batteries there.    The weight of the bolivars needed to pay for the electricity would overload the plane.
Link Posted: 8/8/2018 4:09:26 PM EDT
[#11]
I built a Toucan slope glider once.  It had the same swept forward platform that thing has.   Launching was tricky till I figured it out.  Pinch just under the wings and a smooth push will get it moving good enough so you can pour the coals on without that nasty yaw throw you have there.
Link Posted: 8/8/2018 4:11:32 PM EDT
[#12]
That's hot.
Link Posted: 8/8/2018 4:13:27 PM EDT
[#13]
Have the democrats wrung their hands about ghost planes yet in the wake of the Maduro assassination attempt?  I feel like I'm ahead of the curve for mentioning this.
Link Posted: 8/8/2018 4:16:26 PM EDT
[#14]
Awesome
Link Posted: 8/8/2018 4:21:44 PM EDT
[#15]
Dammit I am gonna start it tonight,,,, Very cool!
Link Posted: 8/8/2018 4:23:11 PM EDT
[#16]
Why are the wing ribs in that pattern?  I've seen diagonal ribs on several of the 3D-printed planes.  Yours is a bit different from the others I've seen in that it looks like those ribs are following curves of some sort instead of being straight lines.  Do you do a full-blown stress analysis, or is it just the default in some software that you designers use, or what?

Neat design, BTW!
Link Posted: 8/8/2018 4:29:47 PM EDT
[#17]
Very cool! I love RC planes, I haven't had one in years though.
Link Posted: 8/8/2018 4:43:21 PM EDT
[#18]
Discussion ForumsJump to Quoted PostQuote History
Quoted:
Why are the wing ribs in that pattern?  I've seen diagonal ribs on several of the 3D-printed planes.  Yours is a bit different from the others I've seen in that it looks like those ribs are following curves of some sort instead of being straight lines.  Do you do a full-blown stress analysis, or is it just the default in some software that you designers use, or what?

Neat design, BTW!
View Quote
No stress analysis, as there are printability limitations on what can be done with desktop FDM, and that stress software only works for solid, not printed materials.  I curved the spars forward as much as possible to reduce stress flex at the wingtips.  A forward swept wing like this is structurally unstable, meaning that if it flexes under load, it will lift the wingtip, which will further increase the load and add more stress and on and on.  Getting it as stiff as possible in the load direction was my goal.  Straight lines would not have worked as well.  No defaults or shortcuts either unfortunately.  The spars, lightening holes and all are all hand drawn.  Computers aren't up to the task of knowing where to remove material, and keep it where it's needed when dealing with 3D printed objects that are printed 1 layer at a time.  Great strides are being made for metal structures and stuff though.

There's a reason you don't see many forward swept wings in full scale aircraft.  There are a ton of advantages in aerodynamics, but building it strong and light enough is stupid expensive.



Link Posted: 8/8/2018 4:48:12 PM EDT
[#19]
Discussion ForumsJump to Quoted PostQuote History
Quoted:
I built a Toucan slope glider once.  It had the same swept forward platform that thing has.   Launching was tricky till I figured it out.  Pinch just under the wings and a smooth push will get it moving good enough so you can pour the coals on without that nasty yaw throw you have there.
View Quote
That first toss I tried to throw it too hard and crushed the fuse a bit.  Made it not launch straight and knuckleball lol.  I've since added handgrips to the model, and added additional spar reinforcement to the area so that can't happen again.
Link Posted: 8/8/2018 5:00:39 PM EDT
[#20]
Discussion ForumsJump to Quoted PostQuote History
Quoted:
Dammit I am gonna start it tonight,,,, Very cool!
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Cool man, let me know how it goes.  If you have any questions just ask.
Link Posted: 8/8/2018 5:01:07 PM EDT
[#21]
That's pretty amazing.

Wave of the future...wave of the future....
Link Posted: 8/8/2018 5:50:01 PM EDT
[#22]
Discussion ForumsJump to Quoted PostQuote History
Quoted:
That's pretty amazing.

Wave of the future...wave of the future....
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Just need a big enough printer to make myself a full scale version.  :D  Talked to a Boeing engineer this last weekend who mentioned they were playing with titanium 3D printer tech.
Link Posted: 8/8/2018 6:23:07 PM EDT
[#23]
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Quoted:
Just need a big enough printer to make myself a full scale version.  :D  Talked to a Boeing engineer this last weekend who mentioned they were playing with titanium 3D printer tech.
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Quoted:
Quoted:
That's pretty amazing.

Wave of the future...wave of the future....
Just need a big enough printer to make myself a full scale version.  :D  Talked to a Boeing engineer this last weekend who mentioned they were playing with titanium 3D printer tech.
Exactly my thought.    Even if you only printed the ailerons  and elevators, it would still be a big time saver.

I'm pretty sure the engine manufacturers already print some metal parts for jet engines.

Things are getting interesting with computer AI design combined with additive manufacturing.
Link Posted: 8/8/2018 7:04:40 PM EDT
[#24]
Discussion ForumsJump to Quoted PostQuote History
Quoted:

Exactly my thought.    Even if you only printed the ailerons  and elevators, it would still be a big time saver.

I'm pretty sure the engine manufacturers already print some metal parts for jet engines.

Things are getting interesting with computer AI design combined with additive manufacturing.
View Quote
Yup, stuff is really going to take off once AI and software stuff progresses.  All the hardware is basically there, it's gonna be nuts when software catches up.
Link Posted: 8/8/2018 7:42:57 PM EDT
[#25]
Can't quite find the Northern Pike, but I do spy an NACA ram air scoop.
Link Posted: 8/8/2018 8:09:43 PM EDT
[#26]
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Quoted:
Can't quite find the Northern Pike, but I do spy an NACA ram air scoop.
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No pike?  It's got huge sharp teeth...  Look at the bones!  

But yeah, got a lot of amps running through increasingly smaller electronics, so the cooling really helps.  NACA duct is the most efficient way to do that as far as I know.
Link Posted: 8/8/2018 8:12:42 PM EDT
[#27]
Discussion ForumsJump to Quoted PostQuote History
Quoted:
That reminds me... whatever happened to the possum-piloted rocket car?

@frogwater
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Same story, maybe same possum, opie was kicking the tires prior to lighting the fires and Miami JBT saw him fall over.  Opie was trashed...  ended up hauled away to the hoosegow never to be seen again.  There have been some sporadic reports of prison possum rape, but I dont believe it....
Link Posted: 8/8/2018 9:07:22 PM EDT
[#28]
Discussion ForumsJump to Quoted PostQuote History
Quoted:
Same story, maybe same possum, opie was kicking the tires prior to lighting the fires and Miami JBT saw him fall over.  Opie was trashed...  ended up hauled away to the hoosegow never to be seen again.  There have been some sporadic reports of prison possum rape, but I dont believe it....
View Quote
I can neither confirm nor deny reports of the provenance of our acquired possum pilot.  However I can reveal that he was caught wearing a tiny (and filthy) orange jumpsuit and spouting racial slurs about penguins.
Link Posted: 8/8/2018 10:11:15 PM EDT
[#29]
What sized cam is the nose cut out for? Would be fun to FPV it..
Link Posted: 8/8/2018 10:14:49 PM EDT
[#30]
Nice lure OP
Link Posted: 8/8/2018 10:14:54 PM EDT
[#31]
What is the weight and wingloading like?

I hate my 3d printer, waiting for a damn part to print is worse that Christmas morning.  
Link Posted: 8/8/2018 10:21:52 PM EDT
[#32]
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Quoted:
What sized cam is the nose cut out for? Would be fun to FPV it..
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The hole in the nose is 18mm, and the spot for the main camera body is 30x30mm.  So just about any FPV camera will work out well.  Actually, I'm not really sure if there are any that won't fit.  Should even handle something like an Owl with the big lense.  I've got a Swift Mini 2 with onboard OSD coming in to stick in mine.
Link Posted: 8/8/2018 10:28:15 PM EDT
[#33]
Discussion ForumsJump to Quoted PostQuote History
Quoted:
I built a Toucan slope glider once.  It had the same swept forward platform that thing has.   Launching was tricky till I figured it out.  Pinch just under the wings and a smooth push will get it moving good enough so you can pour the coals on without that nasty yaw throw you have there.
View Quote
I have one of those NIB on my shelf.  I need to build that over the winter.  
Link Posted: 8/8/2018 10:30:24 PM EDT
[#34]
Discussion ForumsJump to Quoted PostQuote History
Quoted:
What is the weight and wingloading like?

I hate my 3d printer, waiting for a damn part to print is worse that Christmas morning.  
View Quote
Wing loading really isn't bad for a fast FPV ship.  WCL is a 9.7. Estimated top speed in level flight with this power setup is 97 mph.  The good news is calculated stall speed is only 20MPH, and this thing just drops in a stall, no bad behavior, it just sinks.

Attachment Attached File


Attachment Attached File


In the flight video posted, I drained less than half of my battery power (only 1135mah out of 2650) and flew for about 6 minutes.  Not bad at all.  The airframe is so slippery and drag free that it doesn't take much power to cruise at all.

At least this thing doesn't have a super long print time compared to most 3D printed planes.  It's only around 40 hours for all the parts.  I like to start a set of parts when I get home from work, then another the following morning before I leave.
Link Posted: 8/8/2018 10:33:34 PM EDT
[#35]
Discussion ForumsJump to Quoted PostQuote History
Quoted:

Wing loading really isn't bad for a fast FPV ship.  WCL is a 9.7. Estimated top speed in level flight with this power setup is 97 mph.  The good news is calculated stall speed is only 20MPH, and this thing just drops in a stall, no bad behavior, it just sinks.

https://www.AR15.Com/media/mediaFiles/102216/Wing_Loading-634654.JPG

https://www.AR15.Com/media/mediaFiles/102216/Motor_Calcs-634650.JPG

In the flight video posted, I drained less than half of my battery power (only 1135mah out of 2650) and flew for about 6 minutes.  Not bad at all.  The airframe is so slippery and drag free that it doesn't take much power to cruise at all.

At least this thing doesn't have a super long print time compared to most 3D printed planes.  It's only around 40 hours for all the parts.  I like to start a set of parts when I get home from work, then another the following morning before I leave.
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Thanks, was reading through the other thread on that one forum.  

Might have to print one this weekend.
Link Posted: 8/8/2018 10:36:04 PM EDT
[#36]
I can't imagine building that in balsa, but curious which would be lighter?
Link Posted: 8/8/2018 10:39:27 PM EDT
[#37]
Discussion ForumsJump to Quoted PostQuote History
Quoted:

I can neither confirm nor deny reports of the provenance of our acquired possum pilot.  However I can reveal that he was caught wearing a tiny (and filthy) orange jumpsuit and spouting racial slurs about penguins.
View Quote
Link Posted: 8/8/2018 10:50:22 PM EDT
[#38]
Discussion ForumsJump to Quoted PostQuote History
Quoted:
I can't imagine building that in balsa, but curious which would be lighter?
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I'm not a balsa builder, but I think a good builder would have the edge in wingloading, especially if they made use of modern materials like carbon fiber and lightweight covering film.  But you aint gonna catch me doing that.    Too many curves, it would take a lot longer to build.  Actual assembly time for this plane (after all the parts come off the printer) is only a couple hours.  You slot it all together, gluing as you go, and plunk in electronics.  Only part that might sorta be annoying is routing the motor wires through the spar holes before you seal up the center section, and that's really not a big deal either.

If I crash, I prefer to laugh, then quickly build another rather than cry my eyes out.    Especially on something that approaches 100mph that I'm tempted to pull stupid stunts with.
Link Posted: 8/8/2018 11:00:32 PM EDT
[#39]
Discussion ForumsJump to Quoted PostQuote History
Quoted:

I'm not a balsa builder, but I think a good builder would have the edge in wingloading, especially if they made use of modern materials like carbon fiber and lightweight covering film.  But you aint gonna catch me doing that.    Too many curves, it would take a lot longer to build.  Actual assembly time for this plane (after all the parts come off the printer) is only a couple hours.  You slot it all together, gluing as you go, and plunk in electronics.  Only part that might sorta be annoying is routing the motor wires through the spar holes before you seal up the center section, and that's really not a big deal either.

If I crash, I prefer to laugh, then quickly build another rather than cry my eyes out.    Especially on something that approaches 100mph that I'm tempted to pull stupid stunts with.
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Depends how you look at it, I could cut a set of foam wings and a balsa or foam fuse in WAY less than 40 hours.  Guess it depends how you count your time watching the printer.

Probably take an hour to make a set of templates to cut the wings, another hour to cut a set of cores.

Fiberglass fuses are WAY less work.  1/2 an hour prep time for the mold, 1/2 an hour to lay it up, 1/2 an hour to join it.  Wait 12 hours and boom, completed fuse.
Link Posted: 8/8/2018 11:02:18 PM EDT
[#40]
scale it up and shove a GAU-8 in there!
Link Posted: 8/8/2018 11:06:10 PM EDT
[#41]
No fish.....not even a delicious bass.  

Link Posted: 8/8/2018 11:06:21 PM EDT
[#42]
Discussion ForumsJump to Quoted PostQuote History
Quoted:

I'm not a balsa builder, but I think a good builder would have the edge in wingloading, especially if they made use of modern materials like carbon fiber and lightweight covering film.  But you aint gonna catch me doing that.    Too many curves, it would take a lot longer to build.  Actual assembly time for this plane (after all the parts come off the printer) is only a couple hours.  You slot it all together, gluing as you go, and plunk in electronics.  Only part that might sorta be annoying is routing the motor wires through the spar holes before you seal up the center section, and that's really not a big deal either.

If I crash, I prefer to laugh, then quickly build another rather than cry my eyes out.    Especially on something that approaches 100mph that I'm tempted to pull stupid stunts with.
View Quote
redo it for dual head printer.. CF on the inside and regular PLA outside..
Link Posted: 8/8/2018 11:06:34 PM EDT
[#43]
Discussion ForumsJump to Quoted PostQuote History
Quoted:

Depends how you look at it, I could cut a set of foam wings and a balsa or foam fuse in WAY less than 40 hours.  Guess it depends how you count your time watching the printer.

Probably take an hour to make a set of templates to cut the wings, another hour to cut a set of cores.

Fiberglass fuses are WAY less work.  1/2 an hour prep time for the mold, 1/2 an hour to lay it up, 1/2 an hour to join it.  Wait 12 hours and boom, completed fuse.  
View Quote
True, and I could CNC basically the whole thing out of foam stock on my router.  Or build the whole thing out of foamboard and have it flyable in an evening.  But those things (fiberglass included) or only really fast after you're good at it and have built up the surrounding skills.

Fortunately, I don't count printer time, as I don't watch them anymore.  Just set and forget.  Starting a print only takes a couple minutes, so there's very little time spend on that end of things.  Most of the print time is me sleeping, or being at work.
Link Posted: 8/8/2018 11:08:41 PM EDT
[#44]
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Quoted:

redo it for dual head printer.. CF on the inside and regular PLA outside..
View Quote
I have a printer that will handle up to 4 different materials.  I've considered trying the carbon fiber infused filaments, but they are quite expensive and often brittle.  Might still work out, but total print time would go way way up.
Link Posted: 8/8/2018 11:08:53 PM EDT
[#45]
Hey local any issue with slicing it with slicer? Or do I have to buy the slicer program you used?
Link Posted: 8/8/2018 11:09:59 PM EDT
[#46]
Discussion ForumsJump to Quoted PostQuote History
Quoted:

I have a printer that will handle up to 4 different materials.  I've considered trying the carbon fiber infused filaments, but they are quite expensive and often brittle.  Might still work out, but total print would go way way up.
View Quote
get the colorfab CF20 its the shit! and prints well. Been using it for Micro Quad frames.
Link Posted: 8/8/2018 11:11:37 PM EDT
[#47]
Slic3r as far as I'm aware will not work.  Simplify3D is what I reccomend. It's really an awesome and powerful piece of software, but If you don't want to pay for it, Cura is a free option.  I don't have a set of profiles figured out for Cura, but you can google for 3dlabprint settings for Cura.
Link Posted: 8/8/2018 11:12:28 PM EDT
[#48]
Thats awesome.

I just spent 1.5 hours getting mine down from 50ft in a tree.
Link Posted: 8/8/2018 11:14:35 PM EDT
[#49]
Discussion ForumsJump to Quoted PostQuote History
Quoted:

get the colorfab CF20 its the shit! and prints well. Been using it for Micro Quad frames.
View Quote
May have to order a roll.  I have hardened nozzles I've never installed.  Does it glue well?  I know a lot of the carbon filled filaments have a nylon base, which almost no glues bond to.
Link Posted: 8/8/2018 11:15:19 PM EDT
[#50]
is the skin printed too, or laminated over a printed endoskeleton?
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