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Link Posted: 9/23/2011 1:28:26 PM EDT
[#1]
I build a lot of rapid prototypes (3d models). It will work, but like others have said, it is a question of when will it fail, not if it will fail.

If you have access to a machine shop you could make the tight tolerenced areas to maximum material spec. Then give those areas a once over with a mill.
Link Posted: 9/23/2011 1:29:23 PM EDT
[#2]
Quoted:
I printed this lower on my Stratasys a few months ago (the white one is a 75% scale version that I ran first as a feasibility test).

http://haveblue.org/ar15lowertests.jpg

The material is ABS plastic, and is quite stout.  Nevertheless, I beefed up the front lugs and bolt catch lugs and added an integral trigger guard for more strength.  I'm currently fitting parts to it but need to ream the holes a little.  I see no reason why it won't work - after all, orions_hammer has made lowers out of wood and HDPE:  http://www.orions-hammer.com/

Even so, I'll be testing it first with a CMMG .22 kit.

Thanks man, make a new thread when it comes time to test it.
Link Posted: 9/23/2011 1:35:56 PM EDT
[#3]
Quoted:
3D printers are going to create a whole bunch of ulcers for people who think the answer to everything is more regulation.  They have the potential to up-end the very foundation of our legal system with regards to creative rights and use, possession, commerce, and the control of restricted or prohibited items.

Which I think is fucking awesome... we just need to fend off the bureaucrats long enough to make it clear to them that their jobs are over and they are no longer wanted.


This pleases me.
Link Posted: 9/23/2011 2:08:17 PM EDT
[#4]



Quoted:


It would probably make a good casting mould though. Oh well, I'm no engineer, I have no idea how to do something like this.






 
+1 on this. a negative mold?
Link Posted: 9/23/2011 2:12:05 PM EDT
[#5]
Hay guys I totally didn't read the thread but has anyone suggested sleeving the holes yet?

Link Posted: 9/23/2011 2:15:33 PM EDT
[#6]
I haven't posted this yet in this thread, but as a citizen of a ban state, this possibility makes me very happy


http://www.thingiverse.com/thing:11636

ETA:

and
http://www.thingiverse.com/thing:11669
Link Posted: 9/27/2011 11:49:46 AM EDT
[#7]
Quoted:
Hay guys I totally didn't read the thread but has anyone suggested sleeving the holes yet?


Yes.  I'm going to try running without sleeves to begin with.
Link Posted: 9/27/2011 1:23:25 PM EDT
[#8]
Quoted:
I printed this lower on my Stratasys a few months ago (the white one is a 75% scale version that I ran first as a feasibility test).

http://haveblue.org/ar15lowertests.jpg

The material is ABS plastic, and is quite stout.  Nevertheless, I beefed up the front lugs and bolt catch lugs and added an integral trigger guard for more strength.  I'm currently fitting parts to it but need to ream the holes a little.  I see no reason why it won't work - after all, orions_hammer has made lowers out of wood and HDPE:  http://www.orions-hammer.com/

Even so, I'll be testing it first with a CMMG .22 kit.


you're going to break off the receiver extension in a heart beat.
Link Posted: 9/27/2011 1:37:22 PM EDT
[#9]
There is NO indication that simply printing or machining your own AR-15 at home violates any laws at all.

Frankly, it is frightening how many people on this and other gun-specific sites are ignorant of the legality of home-building of assault rifles, pistols, etc.

A good comparison would be members of a "beer appreciation forum" who ignorantly believe that home-brewing of beer is illegal.

The fact is: most adult citizens who can lawfully own a typical gun can also "make" such a gun at home IF it is for their own personal use.

In the U.S.A., we do NOT register guns (although some states do have such infringing laws on their books). Unless state law requires it, a home built gun does NOT require any serial number on it at all - although it is recommended and I personally think it would be very foolish not to put some sort of made-up, fictitious number on such a gun.

Like the beer analogy above, the gun must be made WITH THE INTENT to use it yourself, so you could not (for example) start selling your home-made beer or a home made gun out of the trunk of your car for profit.

Also, you have to do the work YOURSELF. I can't ask the local brewery to take my beer kit, make beer for me & then I simply claim "look what I made!" (I did not make anything in such a case) - same goes for guns. A gunsmith CANNOT make the gun for you!! A special FFL holder who is licensed to "manufacture" guns could take on such a project - though in that case a serial number IS required, along with NICS check, taxes, etc. as you are simply purchasing a firearm that was lawfully manufactured.

At any rate, please understand that: under certain circumstances, a person can make guns at home in the U.S. (for now).  That includes printing them out, as long as you own the printer to do it and you have the intent to keep what you make.
Link Posted: 9/27/2011 1:39:08 PM EDT
[#10]
Quoted:
There is NO indication that simply printing or machining your own AR-15 at home violates any laws at all.

Frankly, it is frightening how many people on this and other gun-specific sites are ignorant of the legality of home-building of assault rifles, pistols, etc.

A good comparison would be members of a "beer appreciation forum" who ignorantly believe that home-brewing of beer is illegal.

The fact is: most adult citizens who can lawfully own a typical gun can also "make" such a gun at home IF it is for their own personal use.

In the U.S.A., we do NOT register guns (although some states do have such infringing laws on their books). Unless state law requires it, a home built gun does NOT require any serial number on it at all - although it is recommended and I personally think it would be very foolish not to put some sort of made-up, fictitious number on such a gun.

Like the beer analogy above, the gun must be made WITH THE INTENT to use it yourself, so you could not (for example) start selling your home-made beer or a home made gun out of the trunk of your car for profit.

Also, you have to do the work YOURSELF. I can't ask the local brewery to take my beer kit, make beer for me & then I simply claim "look what I made!" (I did not make anything in such a case) - same goes for guns. A gunsmith CANNOT make the gun for you!! A special FFL holder who is licensed to "manufacture" guns could take on such a project - though in that case a serial number IS required, along with NICS check, taxes, etc. as you are simply purchasing a firearm that was lawfully manufactured.

At any rate, please understand that: under certain circumstances, a person can make guns at home in the U.S. (for now).  That includes printing them out, as long as you own the printer to do it and you have the intent to keep what you make.


So if you loan me a tap or a drill bit to finish my 80% aluminum lower, that means I didn't actually do the work myself?
Link Posted: 9/27/2011 1:51:45 PM EDT
[#11]
I'll say two things:

1) Don't believe people who tell you that your ideas won't work. Nearly EVERY SINGLE thing that I've done that's been innovative I've been met with by people with opinions telling me that it won't work. XYZ will fail, et cetera.

2) Don't test it by shooting it yourself. Set up a fixture and engage it from a safe distance. Take it apart and find the weaknesses. You may only get one failure to mess yourself or someone else up permanently. I would look into trying different sizes designed to fail (for instance, thinner sidewalls and buffer tube to find out where the stress is) and then add reinforcement to those areas. I would be most concerned over having extra strength at the takedown pins and buffer tube. A failure that screwed up would allow the angle of the buffer tube to change while firing would be bad.

Does anyone know how much force is exerted against the bolt when the gun fires? If the bolt were to shoot into you from blowback pressure, how extensive would you expect the injuries to be?

I'd also be curious how it handled the heat of continuous firing.
Link Posted: 9/28/2011 11:24:04 AM EDT
[#12]
Quoted:
I'll say two things:

1) Don't believe people who tell you that your ideas won't work. Nearly EVERY SINGLE thing that I've done that's been innovative I've been met with by people with opinions telling me that it won't work. XYZ will fail, et cetera.

2) Don't test it by shooting it yourself. Set up a fixture and engage it from a safe distance. Take it apart and find the weaknesses. You may only get one failure to mess yourself or someone else up permanently. I would look into trying different sizes designed to fail (for instance, thinner sidewalls and buffer tube to find out where the stress is) and then add reinforcement to those areas. I would be most concerned over having extra strength at the takedown pins and buffer tube. A failure that screwed up would allow the angle of the buffer tube to change while firing would be bad.

Does anyone know how much force is exerted against the bolt when the gun fires? If the bolt were to shoot into you from blowback pressure, how extensive would you expect the injuries to be?

I'd also be curious how it handled the heat of continuous firing.



Funny you say this as i was just thinking about this the other day
about how many people talk an inventor out of inventions.

Saying they will never work etc, too many followers and not enough leaders.


Link Posted: 9/28/2011 11:29:57 AM EDT
[#13]
Quoted:
Quoted:
There is NO indication that simply printing or machining your own AR-15 at home violates any laws at all.

Frankly, it is frightening how many people on this and other gun-specific sites are ignorant of the legality of home-building of assault rifles, pistols, etc.

A good comparison would be members of a "beer appreciation forum" who ignorantly believe that home-brewing of beer is illegal.

The fact is: most adult citizens who can lawfully own a typical gun can also "make" such a gun at home IF it is for their own personal use.

In the U.S.A., we do NOT register guns (although some states do have such infringing laws on their books). Unless state law requires it, a home built gun does NOT require any serial number on it at all - although it is recommended and I personally think it would be very foolish not to put some sort of made-up, fictitious number on such a gun.

Like the beer analogy above, the gun must be made WITH THE INTENT to use it yourself, so you could not (for example) start selling your home-made beer or a home made gun out of the trunk of your car for profit.

Also, you have to do the work YOURSELF. I can't ask the local brewery to take my beer kit, make beer for me & then I simply claim "look what I made!" (I did not make anything in such a case) - same goes for guns. A gunsmith CANNOT make the gun for you!! A special FFL holder who is licensed to "manufacture" guns could take on such a project - though in that case a serial number IS required, along with NICS check, taxes, etc. as you are simply purchasing a firearm that was lawfully manufactured.

At any rate, please understand that: under certain circumstances, a person can make guns at home in the U.S. (for now).  That includes printing them out, as long as you own the printer to do it and you have the intent to keep what you make.


So if you loan me a tap or a drill bit to finish my 80% aluminum lower, that means I didn't actually do the work myself?


No. AFAIK, BATF has never stated that the maker must own the tools used to make the firearm.
Link Posted: 9/29/2011 5:55:17 AM EDT
[#14]
Quoted:
Quoted:
Quoted:
There is NO indication that simply printing or machining your own AR-15 at home violates any laws at all.
At any rate, please understand that: under certain circumstances, a person can make guns at home in the U.S. (for now).  That includes printing them out, as long as you own the printer to do it and you have the intent to keep what you make.


So if you loan me a tap or a drill bit to finish my 80% aluminum lower, that means I didn't actually do the work myself?


No. AFAIK, BATF has never stated that the maker must own the tools used to make the firearm.


In your example, then no.  In fact, some people apparently do a "group buy" on a tool such as a jig & lend it back & forth (using it themselves to do the work).


The problem with not actually owning the tooling come in when someone inevitably takes the logic to the Nth degree, disregards the requirement to DO THE WORK PERSONALLY and tries to get a gunsmith or machine-shop to actually perform the work.  THAT SCENARIO WILL NOT FLY.  

So how WILL someone take that logic too far with 3D printers?

Some fool will buy a 3D printer, start making lowers and set EVERYTHING UP to print one.  Then, he'll go on the internet & invite others to make lowers on his 3D printer. The "invitee" would concievably show up, push "enter" and then try to claim that he "did the work" to make the lower (buy pushing one buton).  Internet pics follow.

PRESTO! .gov gets involved and ruins things for EVERYONE.  

Think it can't happen?  Ask about the 7.62x39mm handgun fiasco.

Are you starting to see WHY I couch things in the most cautious language possible & try to AVOID any possible grey areas?  If you want to print lowers, here is my advice: BUY THE DAMN PRINTER & DO IT YOURSELF.  You can sell it later.
Link Posted: 10/1/2011 9:27:12 AM EDT
[#15]
Quoted:
Quoted:
Quoted:
Quoted:
There is NO indication that simply printing or machining your own AR-15 at home violates any laws at all.
At any rate, please understand that: under certain circumstances, a person can make guns at home in the U.S. (for now).  That includes printing them out, as long as you own the printer to do it and you have the intent to keep what you make.


So if you loan me a tap or a drill bit to finish my 80% aluminum lower, that means I didn't actually do the work myself?


No. AFAIK, BATF has never stated that the maker must own the tools used to make the firearm.


In your example, then no.  In fact, some people apparently do a "group buy" on a tool such as a jig & lend it back & forth (using it themselves to do the work).


The problem with not actually owning the tooling come in when someone inevitably takes the logic to the Nth degree, disregards the requirement to DO THE WORK PERSONALLY and tries to get a gunsmith or machine-shop to actually perform the work.  THAT SCENARIO WILL NOT FLY.  

So how WILL someone take that logic too far with 3D printers?

Some fool will buy a 3D printer, start making lowers and set EVERYTHING UP to print one.  Then, he'll go on the internet & invite others to make lowers on his 3D printer. The "invitee" would concievably show up, push "enter" and then try to claim that he "did the work" to make the lower (buy pushing one buton).  Internet pics follow.

PRESTO! .gov gets involved and ruins things for EVERYONE.  

Think it can't happen?  Ask about the 7.62x39mm handgun fiasco.

Are you starting to see WHY I couch things in the most cautious language possible & try to AVOID any possible grey areas?  If you want to print lowers, here is my advice: BUY THE DAMN PRINTER & DO IT YOURSELF.  You can sell it later.


Technically, 3 stepper (or servo) motors did all the "work".  Neither the person who set it up or the person who pressed 'enter' on the keyboard did it.  Unless you want to get ridiculous and count the infinitesimal amount of work done by pressing keystrokes.  

But by that logic, we might as well say the UPS driver who delivered the printer worked on it, too.  Did far more, actually.  Probably expended an order of calories more moving the box from his truck to your garage.

Besides... there isn't really much setup work on a cnc 3d printer.  It's not like a CNC mill where you have to align your part to the work surface and the spindle and zero everything out in the controller program.  And then align it to known reference points for multiple operations.

It prints goop out in a single "setup."  There's no stock to align.

Once again, the law is retarded.  Reality and human ingenuity can't help but make a constant fool of it and the people who wrote it.
Link Posted: 10/1/2011 9:34:40 AM EDT
[#16]
Everybody saying as long as you "press the go button" or are there in person "you" built it, that's fine but I'd be real careful.  



I can't remember the name of the company, they were marginally well known.  Hopefully someone here will remember the details of the case it's been a few years back.  Anyway the way it worked was you bought 80% lowers from this company, and then went there for "build parties."  You would use all their programmed CNC shit to complete your piece into a functioning lower.



The ATF took a dim view of this and caused much grief for all involved.  




Link Posted: 10/1/2011 9:42:07 AM EDT
[#17]
Quoted:
Everybody saying as long as you "press the go button" or are there in person "you" built it, that's fine but I'd be real careful.  

I can't remember the name of the company, they were marginally well known.  Hopefully someone here will remember the details of the case it's been a few years back.  Anyway the way it worked was you bought 80% lowers from this company, and then went there for "build parties."  You would use all their programmed CNC shit to complete your piece into a functioning lower.

The ATF took a dim view of this and caused much grief for all involved.  



I remember that guy.  IIRC, he also had alot of middle fingers to the ATF and the Feds in general on his website.
Link Posted: 10/1/2011 9:58:51 AM EDT
[#18]
Quoted:
Everybody saying as long as you "press the go button" or are there in person "you" built it, that's fine but I'd be real careful.  

I can't remember the name of the company, they were marginally well known.  Hopefully someone here will remember the details of the case it's been a few years back.  Anyway the way it worked was you bought 80% lowers from this company, and then went there for "build parties."  You would use all their programmed CNC shit to complete your piece into a functioning lower.

The ATF took a dim view of this and caused much grief for all involved.  

That's KT Ordinance and they are still in business.
Link Posted: 10/1/2011 10:00:21 AM EDT
[#19]
Link Posted: 10/1/2011 10:07:38 AM EDT
[#20]



Quoted:


I printed this lower on my Stratasys a few months ago (the white one is a 75% scale version that I ran first as a feasibility test).



http://haveblue.org/ar15lowertests.jpg



The material is ABS plastic, and is quite stout.  Nevertheless, I beefed up the front lugs and bolt catch lugs and added an integral trigger guard for more strength.  I'm currently fitting parts to it but need to ream the holes a little.  I see no reason why it won't work - after all, orions_hammer has made lowers out of wood and HDPE:  http://www.orions-hammer.com/



Even so, I'll be testing it first with a CMMG .22 kit.
How well do magazines fit in the full sized part?





 
Link Posted: 10/1/2011 12:13:43 PM EDT
[#21]
Quoted:

Quoted:
Quoted:
[snip]

Quoted:
How durable is the polymer?


It is not durable.

Most 3D printers use a composition of corn starch, which is basically glued together with a binder...at best it would mimic a non-reinforced fiberglass.

You would get better strength out of gluing pieces of paper together with Elmers glue.




Most people involved in real prototyping do not use these corn starch printers. We use SLA, SLS, DMLS, or cast urethane. You are correct about the Z Corp printing technology, but there are much better options available today

While the SLA (3D printer) resins are getting better, such as Somos NeXt, I sure as hell wouldn't shoot a gun with an SLA lower!


I agree.  It’s an interesting project to do because you can.  However, the costs and reliability issues make it not worthwhile.  Other than testing a new concept, it would be easier and cheaper to mill a lower from 6061.
Link Posted: 10/1/2011 12:17:06 PM EDT
[#22]
Quoted:
Quoted:
How durable is the polymer?


They have some high temp stuff that is very strong.

The quality of the parts that come out of the
machines he works on are absolutely amazing.

You would never know they were printed.



Ya'll do know there are 3d Printers that do titanium and other metals as well, right?

Link Posted: 10/1/2011 12:20:28 PM EDT
[#23]
Doesn't sound any different than bending up your own AK receivers from flats.  People do it all the time, no serial number needed.
Link Posted: 10/1/2011 12:21:32 PM EDT
[#24]
Quoted:
Quoted:
Quoted:
How durable is the polymer?


They have some high temp stuff that is very strong.

The quality of the parts that come out of the
machines he works on are absolutely amazing.

You would never know they were printed.



Ya'll do know there are 3d Printers that do titanium and other metals as well, right?



I mentioned DMLS earlier.  They are very expensive.  Yes it would work.  Does anyone want an Inconel receiver set?
Link Posted: 10/1/2011 12:23:16 PM EDT
[#25]
Quoted:
Quoted:
Quoted:
Quoted:
How durable is the polymer?


They have some high temp stuff that is very strong.

The quality of the parts that come out of the
machines he works on are absolutely amazing.

You would never know they were printed.



Ya'll do know there are 3d Printers that do titanium and other metals as well, right?



I mentioned DMLS earlier.  They are very expensive.  Yes it would work.  Does anyone want an Inconel receiver set?


Ah, I didn't recognize the acronym, now that I look it up I do.  I used to have access to one.

Link Posted: 10/1/2011 12:27:20 PM EDT
[#26]
Quoted:
I dont think id want to be a guinnea pig for this lol


+1

If the ATF finds out, and decides they don't' like you, it'll be a 100,000$ upper, at best.  Kinda fucked up.

ETA: An Inconel receiver would be *bad ass*.  Also, probably 10k or something stupid.
Link Posted: 10/1/2011 12:32:26 PM EDT
[#27]
Quoted:
<snip>

Ah, I didn't recognize the acronym, now that I look it up I do. I used to have access to one.



Turbine parts or medical devices?
Link Posted: 10/1/2011 12:43:44 PM EDT
[#28]



Quoted:


I printed this lower on my Stratasys a few months ago (the white one is a 75% scale version that I ran first as a feasibility test).

...

Even so, I'll be testing it first with a CMMG .22 kit.


Hmmm, the scaled down receiver is interesting.  A functioning .22lr of that size would be just too cool.  There would be a huge market for children as well.





 
Link Posted: 10/1/2011 1:02:28 PM EDT
[#29]



Quoted:



Quoted:


Quoted:

How durable is the polymer?




They have some high temp stuff that is very strong.



The quality of the parts that come out of the

machines he works on are absolutely amazing.



You would never know they were printed.







Ya'll do know there are 3d Printers that do titanium and other metals as well, right?









 
Link Posted: 10/1/2011 1:12:19 PM EDT
[#30]





Quoted:





Quoted:


Everybody saying as long as you "press the go button" or are there in person "you" built it, that's fine but I'd be real careful.  





I can't remember the name of the company, they were marginally well known.  Hopefully someone here will remember the details of the case it's been a few years back.  Anyway the way it worked was you bought 80% lowers from this company, and then went there for "build parties."  You would use all their programmed CNC shit to complete your piece into a functioning lower.





The ATF took a dim view of this and caused much grief for all involved.  



That's KT Ordinance and they are still in business.
extra "i" there



http://www.ktordnance.com/
 
Link Posted: 10/1/2011 1:58:41 PM EDT
[#31]
Quoted:

Quoted:
I printed this lower on my Stratasys a few months ago (the white one is a 75% scale version that I ran first as a feasibility test).
...
Even so, I'll be testing it first with a CMMG .22 kit.

Hmmm, the scaled down receiver is interesting.  A functioning .22lr of that size would be just too cool.  There would be a huge market for children as well.

 


Someone on this board posted a scaled down build he was doing, I want to say it was 17hm2, but I don't recall for sure.
Link Posted: 10/1/2011 3:26:26 PM EDT
[#32]
The geek in me is seriously intrigued....
Link Posted: 10/1/2011 5:32:45 PM EDT
[#33]
some of these parts could be plastic...








Link Posted: 10/1/2011 5:38:41 PM EDT
[#34]
Be cool to get one of these as an AR pistol up here in NY
Link Posted: 10/2/2011 6:27:05 AM EDT
[#35]
Quoted:
some of these parts could be plastic...




Where can I learn more about this lower?
Link Posted: 10/2/2011 6:33:52 AM EDT
[#36]
I'd be interested to see how it works.
Link Posted: 10/2/2011 10:19:55 AM EDT
[#38]
Quoted:
Quoted:
some of these parts could be plastic...




Where can I learn more about this lower?


Interesting...

None of those pieces alone would constitute a 'firearm' and so you wouldn't need an FFL to order half the kit!
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