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AR15.COM
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12/29/2011 4:25:09 PM EDT
This will be my first build..i know i know i coulda found an easier kit for my first build but this is what i got so Im gonna do it....I been researching non stop for a month now and I'm pretty darn confident i can do this...Im going to bend a flat not use a nodak. I don't have a flat to bend yet but i think i can get my barrel ready while the flat is in the mail...
Im going to have a lot of questions and hopefully you guys can help me out.

FISRT off I measured all the journals on the barrel and the parts that press onto the barrel all my tolerances are good to go...heres a pic below
http://i43.tinypic.com/2qk49cm.jpg

My next step is to do the barrel face cut, I plan on doing this with a dremel and a file since i don't have a mill or access to a mill....here is where i have my first question.

1.  How deep do I need to cut into the face of the barrel?
Im thinking ALMOST flush with the bottom of the chamfer (see pic), leaving just a little of the chamfer and then using very fine sand paper i will relieve the bottom of the chamfer to facilitate a positive feed angle.   ANY advise or tips here will help.
http://i41.tinypic.com/2ilh4yw.jpg

2.  The barrel face cuts I've seen on M92s look like its ABOUT 1/4th of the barrel (see pic). Then orientated in the 11 o clock to 3-4 o clock position when pressed into the trunnion
Is that a close enough measurement or do I have to be more precise here?
http://i23.photobucket.com/albums/b363/MP5Guy/DSCN0075.jpg
^^I got this pic from another forum^^

Next step I will Headspace the barrel, drill the barrel retaining pin hole, drill the rivet holes in the front trunnion.

Thanks for any help


12/30/2011 1:31:35 PM EDT
[#1]
no one has done this before.?
12/31/2011 12:48:09 PM EDT
[#2]
I am in the process of building a virgin M92 as well.  I am a little further ahead of you in that I have all of the barrel work done except for drilling the gas port.  I do not have a mill so I have to make the cuts with a file by hand.  I used a flat narrow file to cut the extractor cut like the picture you have.  I just made the cut deep enough so that the extractor clears the barrel when the bolt hits the barrel.  I did the 90 degree cut because that is what is standard on AKM patterns.  The AK-74 cut would be easier since you could use a full length file and take longer cuts.  

I used a chainsaw file to cut the groove for the handguard retainer.  You can do a good job with a file if you take your time.  If you have any questions you can email me and I can help if I can.  

jdg2902
AK Sponsor