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6/18/2012 5:31:55 PM EDT
Never built an upper before, so just wondering if this is normal or not.  



I would imagine a tight fit here is a good thing, but that's as far as I can get the barrel into the upper by hand.  Is this something that gets tapped with a mallet when there is s tight fit, or is something not right here?
6/18/2012 5:34:22 PM EDT
[#1]
Try tapping it in with a rubber mallet, it should be in there all the way.
6/18/2012 5:43:02 PM EDT
[#2]
With moly grease on the threads, good wrench and good fixture, you should be able to use the barrel nut to finish drawing in the barrel extension.
Back it off and verify that it is seated before starting the barrel installation.

Disregard if there is a problem with pin/slot sizing.....pic is too fuzzy.
6/18/2012 5:49:38 PM EDT
[#3]
I was installing a 300 BLK barrel to an upper a few weeks ago and I was having the same issue.  I put moly grease on the threads and I was able to get it to seat all the way in by putting the back of the receiver on my thigh and using my palm as a hammer.
6/18/2012 5:52:55 PM EDT
[#4]
Thanks for the quick replies, just wanted to make sure everything was normal before I went whacking it with a mallet and damaging something.
6/18/2012 5:56:39 PM EDT
[#5]
Quoted:
Thanks for the quick replies, just wanted to make sure everything was normal before I went whacking it with a mallet and damaging something.

You don't have the whack anything if you use the barrel nut.
6/18/2012 6:09:20 PM EDT
[#6]
Quoted:
Quoted:
Thanks for the quick replies, just wanted to make sure everything was normal before I went whacking it with a mallet and damaging something.

You don't have the whack anything if you use the barrel nut.


Point taken, as of right now I do not yet have a barrel nut though.  I'll wait until I do.
6/19/2012 4:07:08 AM EDT
[#7]
If the above doesn't work -

It should be tight due to the finish on the upper. If it is too tight due to
an improperly sized pin slot in the upper, it'll need to be carefully milled
out. Could do with a few light swipes of a jewelers file (1/1,000 in) on each inside
flat. If you file or sandpaper it yourself, be extra careful, take very light passes and test fit often
while being sure to remove from each side evenly as excess removal of one side over the
other could cause sight alignment issues after assemble.
6/19/2012 7:13:54 AM EDT
[#8]
Lube the barrel extension or the interior of the upper. Lube the threads too. The barrel nut should suck the barrel properly in place.

When I was in the middle of my last build everyone was telling me to freeze the barrel (which doesn't harm anything to my knowledge), heat the receiver, lube and beat it on. That made no sense to me at all. I lubricated, pushed it in as far as I could (while properly aligned), tapped the barrel a little using a 2x4 as a buffer then used the barrel nut to push it the rest of the way. Worked perfectly, the barrel was fully seated and I had plenty of torque left to finish off the barrel nut (using a torque wrench).
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