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6/23/2009 10:04:36 PM EDT
I have recently purchased an ar kit and assembled without a hitch.  
After firing about 100rds now I have noticed that the bolt catch seems to be showing extreme signs of wear.  
Also the bolt has not stayed open upon an empty clip a few times and seems to be very hard to push when it does stay open.  

Please help
6/23/2009 10:31:46 PM EDT
[#1]
What brand kit?

Where is the bolt catch wearing?  (pics?)

Are you sure you did not mix up the bolt catch spring with the disconnector spring?

What brand of magazine?

I assume the bolt is properly lubed and you lubricated the LPK parts when you installed them.
6/26/2009 3:55:38 PM EDT
[#2]
I have seen this before w/ kit guns. Seems there are quite a few pot-metal bolt catches that wear prematurely. I have one in my box of shame that actually has witness marks from bolt lugs worn into it from lock-back after firing last round. Not to mention quite a few broken hammers inside of which you can see casting marks. Dont know where u got ur parts, recomend u replace with a name brand part from a rep. mfg.
6/28/2009 5:08:08 AM EDT
[#3]
Same problem here with a Sherluk mktg kit.  Also, the bolt catch has a steeper profile than the ine in my BM DCM gun.  Is it (the bolt catch) a "slab sided" one w/serrations all the way from top to bottom?  Mine was.  I replaced it and it helped w/my fail to lock back problem.  
Also, I noticed that the buffer spring felt stiff and not very smooth.  I wrote it off as being new and needing some break-in.  The other day after a range trip, I noticed it feeling really rough, so I popped the buffer out to discover that the roll pin at the rear had worked its way out of one side of the buffer about 1/8" or so and was dragging on the inside of the spring.  Replaced it and need to get to the range to try again.  hope this helps...
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