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9/13/2013 5:33:52 AM EDT
So I just bought one of those cheapy 2 cycle Harbor Freight generators last night.

Fired it up, engine is quiet and runs like a champ. So I put a load on it, and let it run in for awhile. Ran a computer, TV, home theater, DVD player (all the good delicate things these generators are best at running), and everything was great.

After about 4 hours or so the voltage output of the generator went to zero (I had a meter on it). Engine still running awesome, but I could hear it unload. After about 5-10 seconds the voltage came back to 117-120 and I could hear the engine load up as the appliances powered back up. Then the voltage went to zero again, and stayed there for around 30 seconds before it would come back.

I don't know what the problem is. Is it a problem with the alternator loosing excitation? Am I overloading it? The engine was running hard, but not wide open. How do the alternators in these things act when they are overloaded?

Any advice/thoughts appreciated.




TL;DR - Bought cheapy  Harbor Freight generator, and the voltage randomly comes on and cuts out under load.
9/13/2013 5:35:32 AM EDT
[#1]
Thermal overload sensor?
9/13/2013 5:36:55 AM EDT
[#2]
Sounds like you may have overloaded it and it tripped an automatic load disconnect.

But I do not know if that genny has that feature.

How much of a load was on it.


Try it with half the load and see if it does the same thing.
9/13/2013 5:38:07 AM EDT
[#3]
What is the rated output?

Is it one of those 800 watt genies?
9/13/2013 5:44:54 AM EDT
[#4]
It's a Harbor Freight generator, that is a 'feature'!



Just kidding, I have one, as others have said, probably overloaded it.
9/13/2013 5:46:07 AM EDT
[#5]
yea its one of those little 800 watt ones.

Is there a thermal overload on them? I sure didn't see anything like that in the wiring diagram. It only mentions the normal circuit breaker (which hasn't tripped).
9/13/2013 5:47:05 AM EDT
[#6]

Quoted:


So I just bought one of those cheapy 2 cycle Harbor Freight generators last night.
Any advice/thoughts appreciated.
TL;DR - Bought cheapy  Harbor Freight generator, and the voltage randomly comes on and cuts out under load.
View Quote




 
Return it and get a replacement while you still can just to CYA.
9/13/2013 5:47:10 AM EDT
[#7]
If it the 800 watt one, the manual only talks about a breaker that will trip if overloaded. That would need to be reset.

Sounds like you need to take it back.

One thing I would check though is the connection from the generator to the plug panel. There should be a wire with a connector that plugs into the panel. Make sure that is not loose. Could be a loose connector that is making / breaking contact while it is vibrating.
9/13/2013 5:47:34 AM EDT
[#8]
Does heat make a difference to the alternator itself? I had set it out away from the house in some short grass, but I know grass has less airflow than say a concrete slab.
9/13/2013 5:50:35 AM EDT
[#9]
If you look on the wiring diagram, the connector is the 2P6.3.

I do not know where it is or how accessible it is. If easy to find it would be worth making sure it is a solid connection.


Otherwise since you bought it last night, just take it back.
9/13/2013 5:52:11 AM EDT
[#10]
Quote History
Quoted:
Does heat make a difference to the alternator itself? I had set it out away from the house in some short grass, but I know grass has less airflow than say a concrete slab.
View Quote


The manual does not mention a thermal disconnect.

Without that I don't see how it would stop working due to heat without something burning up, if that was the case, it would not come back on.

Plus it is not going to cool down in 30 secs.
9/13/2013 5:52:39 AM EDT
[#11]
Sounds I'm making a trip after work then. Kind of a shame, the engine runs beautifully. I was surprised actually how quiet it is.
9/13/2013 5:53:34 AM EDT
[#12]
Quote History
Quoted:
If it the 800 watt one, the manual only talks about a breaker that will trip if overloaded. That would need to be reset.

Sounds like you need to take it back.

One thing I would check though is the connection from the generator to the plug panel. There should be a wire with a connector that plugs into the panel. Make sure that is not loose. Could be a loose connector that is making / breaking contact while it is vibrating.
View Quote


+1.

It either has an intermittent connection that you can fix yourself (i.e., where the wires connect to the back of the AC receptacle or circuit breaker), or one inside the alternator head (which  means you'll want a replacement).

BTW, over in the Survival Forums, there's a huge thread on this generator.
9/13/2013 6:09:52 AM EDT
[#13]
My uncle bought one last year during a power outage.  It lasted about 4 hours then died same way.  He took it back and got a new one.  That one has been fine ever since.
9/13/2013 6:29:03 AM EDT
[#14]
You are asking a lot out of a 800 watt unit. Is the 800 a rated running
watts or starting watts. Pony up the green and buy a Honda.
9/13/2013 6:40:48 AM EDT
[#15]
Quote History
Quoted:
You are asking a lot out of a 800 watt unit. Is the 800 a rated running
watts or starting watts. Pony up the green and buy a Honda.
View Quote


800w/900w surge.

It was also 100 bucks. I could buy 10 of them for the price of an EU1000i. I like the simplicity of the two cycle and I think it will store better (won't have to worry about changing the oil out every year).

If I was going to lay down some cash I'd probably get the Yamaha EF1000iS or EF2000iS because they have better specs than the Honda units.
9/13/2013 6:44:54 AM EDT
[#16]
Quote History
Quoted:
Does heat make a difference to the alternator itself? I had set it out away from the house in some short grass, but I know grass has less airflow than say a concrete slab.
View Quote


I ran mine for probably 8 hours at a stretch on occasion.  The issue may be heat, but I don't think it's normal.  I think you got a bum unit.  It happens.
9/13/2013 6:45:11 AM EDT
[#17]
Quoted:
So I just bought one of those cheapy 2 cycle Harbor Freight generators last night.

Fired it up, engine is quiet and runs like a champ. So I put a load on it, and let it run in for awhile. Ran a computer, TV, home theater, DVD player (all the good delicate things these generators are best at running), and everything was great.

After about 4 hours or so the voltage output of the generator went to zero (I had a meter on it). Engine still running awesome, but I could hear it unload. After about 5-10 seconds the voltage came back to 117-120 and I could hear the engine load up as the appliances powered back up. Then the voltage went to zero again, and stayed there for around 30 seconds before it would come back.

I don't know what the problem is. Is it a problem with the alternator loosing excitation? Am I overloading it? The engine was running hard, but not wide open. How do the alternators in these things act when they are overloaded?

Any advice/thoughts appreciated.




TL;DR - Bought cheapy  Harbor Freight generator, and the voltage randomly comes on and cuts out under load.
View Quote


Are we all talking about the same genny here?  Quiet?  
9/13/2013 6:48:38 AM EDT
[#18]
Quote History
Quoted:


Are we all talking about the same genny here?  Quiet?  
View Quote View All Quotes
View All Quotes
Quote History
Quoted:
Quoted:
So I just bought one of those cheapy 2 cycle Harbor Freight generators last night.

Fired it up, engine is quiet and runs like a champ. So I put a load on it, and let it run in for awhile. Ran a computer, TV, home theater, DVD player (all the good delicate things these generators are best at running), and everything was great.

After about 4 hours or so the voltage output of the generator went to zero (I had a meter on it). Engine still running awesome, but I could hear it unload. After about 5-10 seconds the voltage came back to 117-120 and I could hear the engine load up as the appliances powered back up. Then the voltage went to zero again, and stayed there for around 30 seconds before it would come back.

I don't know what the problem is. Is it a problem with the alternator loosing excitation? Am I overloading it? The engine was running hard, but not wide open. How do the alternators in these things act when they are overloaded?

Any advice/thoughts appreciated.




TL;DR - Bought cheapy  Harbor Freight generator, and the voltage randomly comes on and cuts out under load.


Are we all talking about the same genny here?  Quiet?  


It's not Honda quiet, no. But its much quieter than the 5-8kw units with a Briggs or Chinese engine on them.
9/13/2013 6:51:18 AM EDT
[#19]
2 in a row failed on me (harbor 800 watt)


tractor supply had 1400 watt 4 stroke champion on sale day after thanksgiving shipped to my door 149.00


much better unit
9/13/2013 6:54:05 AM EDT
[#20]
overload protection.
9/13/2013 6:55:04 AM EDT
[#21]
Just how quiet is that little 800W one?  I thought it'd be handy to have just in case.  I know it's not gonna be Honda quiet, but...
9/13/2013 7:04:45 AM EDT
[#22]
Quote History
Quoted:
Just how quiet is that little 800W one?  I thought it'd be handy to have just in case.  I know it's not gonna be Honda quiet, but...
View Quote


More than the actual volume, I find that oddball 2 stroke engine note can be more annoying than a 4-stroke.  For the price and for the runtime, I think it's worth it.  Great for a supplemental unit to run basic conveniences when a big one is overkill.
9/13/2013 7:05:22 AM EDT
[#23]
Quote History
Quoted:
Just how quiet is that little 800W one?  I thought it'd be handy to have just in case.  I know it's not gonna be Honda quiet, but...
View Quote


In my back yard, on the far end of a 25ft. extension cord I can barely hear it over the outdoor a/c unit.

I was watching Beavis and Butthead (heh heh heh) last night at normal volume and I couldn't hear it over the tv.
9/13/2013 7:07:09 AM EDT
[#24]
Quote History
Quoted:


More than the actual volume, I find that oddball 2 stroke engine note can be more annoying than a 4-stroke.  For the price and for the runtime, I think it's worth it.  Great for a supplemental unit to run basic conveniences when a big one is overkill.
View Quote View All Quotes
View All Quotes
Quote History
Quoted:
Quoted:
Just how quiet is that little 800W one?  I thought it'd be handy to have just in case.  I know it's not gonna be Honda quiet, but...


More than the actual volume, I find that oddball 2 stroke engine note can be more annoying than a 4-stroke.  For the price and for the runtime, I think it's worth it.  Great for a supplemental unit to run basic conveniences when a big one is overkill.


See that's one of the things I love about this little guy. It still runs at the same 3600 RPM as the other generators, but it settles into a nice hum when it runs.
9/13/2013 7:08:34 AM EDT
[#25]
too much POWWWAH
9/13/2013 7:09:05 AM EDT
[#26]
Quote History
Quoted:
Just how quiet is that little 800W one?  I thought it'd be handy to have just in case.  I know it's not gonna be Honda quiet, but...
View Quote


Without metering it ... it's really not much louder than my Champion 2000w inverter run in "normal" (non-econ) mode, which in turn is comparable to a Honda EU2000i in noise. I'd say its slightly quieter than a typical 3K-5K watt open frame generator. It has a slightly annoying "putt-putt" to it if it's not loaded, but a moderate load smoothes it out.

The inverter generators on ECON mode blow everything else out of the water, though, unless they're heavily loaded.

Two tips - change the spark plug to something better than the Chinese one it comes with, and change the fuel line to something better as well.
9/13/2013 7:09:30 AM EDT
[#27]
Quote History
Quoted:
Just how quiet is that little 800W one?  I thought it'd be handy to have just in case.  I know it's not gonna be Honda quiet, but...
View Quote


Sounds like a little moped.


I bought one last year but haven't really used it much yet.  I should probably give it a good test run to make sure mine is good to go.

9/13/2013 7:14:18 AM EDT
[#28]
Quote History
Quoted:


Without metering it ... it's really not much louder than my Champion 2000w inverter run in "normal" (non-econ) mode, which in turn is comparable to a Honda EU2000i in noise. I'd say its slightly quieter than a typical 3K-5K watt open frame generator. It has a slightly annoying "putt-putt" to it if it's not loaded, but a moderate load smoothes it out.

The inverter generators on ECON mode blow everything else out of the water, though, unless they're heavily loaded.

Two tips - change the spark plug to something better than the Chinese one it comes with, and change the fuel line to something better as well.
View Quote View All Quotes
View All Quotes
Quote History
Quoted:
Quoted:
Just how quiet is that little 800W one?  I thought it'd be handy to have just in case.  I know it's not gonna be Honda quiet, but...


Without metering it ... it's really not much louder than my Champion 2000w inverter run in "normal" (non-econ) mode, which in turn is comparable to a Honda EU2000i in noise. I'd say its slightly quieter than a typical 3K-5K watt open frame generator. It has a slightly annoying "putt-putt" to it if it's not loaded, but a moderate load smoothes it out.

The inverter generators on ECON mode blow everything else out of the water, though, unless they're heavily loaded.

Two tips - change the spark plug to something better than the Chinese one it comes with, and change the fuel line to something better as well.



This 110%.

I've stood right next to a Honda EU1000i under very light load while talking to someone and I didn't know it was running at first.
9/13/2013 7:37:04 AM EDT
[#29]
Thanks for the input, I think I may go for one of them next time I hit HF with a proper coupon.  Not sure if the 20% coupons are good with generators, probably not.  I know they're not good towards floor jacks.



I think for what I'd use it for, it would be fine.  Enough to run some ham radios (on their own power supplies, or some type of power cleaner-upper), charge batteries, etc... I don't think I'd use it more than a couple times a year.
9/13/2013 7:39:32 AM EDT
[#30]
They have them for 99 right now. Coupon on HF's webpage.
9/13/2013 7:48:07 AM EDT
[#31]
Quote History
Quoted:


Without metering it ... it's really not much louder than my Champion 2000w inverter run in "normal" (non-econ) mode, which in turn is comparable to a Honda EU2000i in noise. I'd say its slightly quieter than a typical 3K-5K watt open frame generator. It has a slightly annoying "putt-putt" to it if it's not loaded, but a moderate load smoothes it out.

The inverter generators on ECON mode blow everything else out of the water, though, unless they're heavily loaded.

Two tips - change the spark plug to something better than the Chinese one it comes with, and change the fuel line to something better as well.
View Quote View All Quotes
View All Quotes
Quote History
Quoted:
Quoted:
Just how quiet is that little 800W one?  I thought it'd be handy to have just in case.  I know it's not gonna be Honda quiet, but...


Without metering it ... it's really not much louder than my Champion 2000w inverter run in "normal" (non-econ) mode, which in turn is comparable to a Honda EU2000i in noise. I'd say its slightly quieter than a typical 3K-5K watt open frame generator. It has a slightly annoying "putt-putt" to it if it's not loaded, but a moderate load smoothes it out.

The inverter generators on ECON mode blow everything else out of the water, though, unless they're heavily loaded.

Two tips - change the spark plug to something better than the Chinese one it comes with, and change the fuel line to something better as well.


+1 on changing the plug to a quality one.
9/13/2013 7:52:03 AM EDT
[#32]
Yea, saw the coopin.  I know I saw the generators for $89 recently, too.  I'm not going to pay one penny more than I have to for that.  :D
9/13/2013 7:55:12 AM EDT
[#33]
Shouldn't run it at full load right out of the box, there is a break in period.
9/13/2013 8:13:21 AM EDT
[#34]
Quote History
Quoted:



.... If I was going to lay down some cash I'd probably get the Yamaha EF1000iS or EF2000iS because they have better specs than the Honda units.
View Quote View All Quotes
View All Quotes
Quote History
Quoted:
Quoted:
You are asking a lot out of a 800 watt unit. Is the 800 a rated running
watts or starting watts. Pony up the green and buy a Honda.



.... If I was going to lay down some cash I'd probably get the Yamaha EF1000iS or EF2000iS because they have better specs than the Honda units.


Although Honda is expensive, Don't discount them. I have a 16 year old EB 5000 that starts every time with 2 pulls. One tank of gas will last about 11 hours.  Our fire department has 4 of the little Honda 1000 watt portables with the built in inverters, same good experience.  

Change the air filter, spark plug and oil after every 100 hours of use and they'll last a long time.  I keep thinking of upgrading to a 6500 or 8000 watt but this one won't die.


9/13/2013 9:44:23 AM EDT
[#35]
I am currently (not sure how many more days/weeks/months) taking a break from firearms, and focusing on a different hole to throw my money - fishing.  Just picked up a Honda for the boat last night.  Will see how it works.  Last 2 fishing trips we have used larger generators and they are somewhat distracting.  
9/13/2013 9:48:42 AM EDT
[#36]
Quote History
Quoted:

If I was going to lay down some cash I'd probably get the Yamaha EF1000iS or EF2000iS because they have better specs than the Honda units.
View Quote


Maybe on paper, but not so much in the real world. The Honda EU2000 has a larger engine (96cc) than the Yamaha EF2000 (80cc) and will actually and reliably produce its rated output as a result. The Yamahas, and the Champion ones as well (also an 80cc engine) often struggle at or near 1600w.