Warning

 

Close
Confirm Action

Are you sure you wish to do this?

Cancel Confirm
AR15.COM
5/21/2017 2:25:28 PM EDT
A couple years ago I had ridden my 2008 KLR650 to Juneau, AK (with the help of the Alaska Marine Highway System).

While riding to the end of the road, I was gawking at the scenery and not the road. I hit a Yugo-sized pothole, and this happened:

Rear:








Front:




Not being the brightest bulb on the Christmas tree, I have been riding the bike around like that ever since. My question is, how stupid is continuing to ride around with wheels like that? How bad is the risk of the tire(s) coming off the rim(s)? Is there any "fix" to it? I gave it a few experimental whacks with a big hammer and got nothing.

Presuming I can't fix it, where is the best place (besides my local dealer) to buy the wheels? eBay? Some awesome motorcycle parts store?


Thanks.
5/21/2017 2:42:05 PM EDT
[#1]
Dang Son...

Look on Craigs List or suck it up and buy 2 new rims.

Looks sketchy at best.
You getting vibration or wobble?
5/21/2017 2:43:29 PM EDT
[#2]
Have you priced new wheels from Kawasaki?  

Keep an eye on eBay and the classifieds on ADVrider.  Or get some Excel rims and lace a set up yourself.
5/21/2017 2:44:12 PM EDT
[#3]
This is subtly the most KLR question, ever. Is duct tape or a milk crate involved?
5/21/2017 2:44:36 PM EDT
[#4]
There are tons of KLR's out there, so extra wheels shouldn't be hard to find. EBay is probably your best bet. You have tubes in the tires, so I don;'t think a tire coming off is a big issue, but I wouldn't be able to handle the thumping riding down the road. Hope your kidneys have healed. That must have been quite a jolt.

P.S. Rode my 09 up there on 2011. Keep an eye on your oil level. The 08's are known for blowing through oil quite fast.
5/21/2017 2:58:05 PM EDT
[#5]
Those rims are most likely a double-wall extrusion. All of them are surprisingly tough. As you noticed, it takes a pretty good whack to bend them , or bend the flange back.
If you are handy with a hammer, and have a solid, non-metal bench edge, you might be able to get it partially back to original form.  Only a custom wheel shop would be able to make it look like new, you could replace it for less $ than they would charge.
Remove the wheel from bike, and tire/tube from rim.You can carefully place the rim sideways against a sturdy wooden (bench or ?) edge, placed so the flange with the bend is on the top of the surface, support should be on the flange before and after the bent area leaving the bent area unsupported to receive a strong hit or three from a heavy, soft, hammer- LARGE rubber mallet or large plastic dead-blow hammer would be best. If you use a metal hammer, the flange will deform at the point of impact more than it will bend. This will likely weaken it more than the current situation.
If you choose to try straighten it this way, be very conservative, the metal is stretched, it will not return to the original shape, although you should be able to close up the considerable gap at the tire bead.
Have you considered looking for a replacement wheel from a M/C salvage yard? They aren't as common as automotive , but they are out there. Ask around at the local shops, a helpful dealer will probably know something. Better yet a small shop, they deal with more DIY customers than the dealerships, and may know of some "off the grid" hoarders of motorcycles. The KLR 650 is a very common and popular bike, hasn't changed much over the years should be some stuff out there used.
Maybe even Flea-Bay? I haven't dealt with them for a while, they are kinda screwed up, but if you need it,  . . . .
5/21/2017 2:59:45 PM EDT
[#6]
Yea, I would be surfing for a used set off of ADVrider. Sooner or later that's going to bite you in the ass.
5/21/2017 3:02:18 PM EDT
[#7]
A nylon or really hard rubber hammer with a bit of preheat and some manly blows and you might make it better.
It's really not safe to ride as is right now.
5/21/2017 3:07:22 PM EDT
[#8]
A couple new wheels is absolutely dirt cheap compared to the medical bills from a tire coming apart at 50-60 miles an hour and getting pitched into God knows what.





BTW,

No big deal on putting them down. I went on a ride early June last year and was the first rider up a road, where there were tons of downed trees and snow still covering the road. Eventually the snow got too deep and I got quite tired of picking my bike up over and over and over.




5/21/2017 3:11:51 PM EDT
[#9]


Buy new rims.
5/21/2017 3:13:13 PM EDT
[#10]
Quoted:
Dang Son...

You getting vibration or wobble?
View Quote
Not that I can tell. If there is one, it's subtle enough that I don't notice it.


Quoted:
Have you priced new wheels from Kawasaki?  
View Quote
No shit. No wonder it bent: It's apparently made of aluminum coated gold.



Quoted:
This is subtly the most KLR question, ever. Is duct tape or a milk crate involved?
View Quote
I don't understand this reference.



Quoted:
There are tons of KLR's out there, so extra wheels shouldn't be hard to find. EBay is probably your best bet. You have tubes in the tires, so I don;'t think a tire coming off is a big issue, but I wouldn't be able to handle the thumping riding down the road. Hope your kidneys have healed. That must have been quite a jolt.

P.S. Rode my 09 up there on 2011. Keep an eye on your oil level. The 08's are known for blowing through oil quite fast.
View Quote
Thanks for the insight. I did pay the price for buying first year of the new and improved KLR: Mine uses oil, but it's pretty erratic. Even under a load (me and all my crap on the bike) some days it used a half-quart in 500 miles, some days it didn't use any. I have noticed that it's more apt to use oil when the bike's loaded down. I am pretty disappointed in Kawi. They should have manned up and fixed them. But I am biased!

Hitting that pothole was a scare. I was doing 50-60mph, and nearly came off the bike. ATGATT!



7mm Stalker, Canoeguy and Hellbringer, thanks for the opinion. There's a rear wheel on eBay now for $150 that I'll probably grab.


Edited to add: Thanks to all for the input.
5/21/2017 3:17:44 PM EDT
[#11]
More KLR fun:
















5/21/2017 3:48:39 PM EDT
[#12]
Great photos!
5/21/2017 3:58:21 PM EDT
[#13]
I've seen this place mentioned on Advrider but I have no experience with them.                                                                                          
               Woody's
5/21/2017 4:06:28 PM EDT
[#14]
You should have addressed this last fall, but as was said, heat and a hammer. You have nothing to lose. I've seen aluminum wheels off 18-wheelers fixed that way, and they use tubeless tires.
5/21/2017 4:25:14 PM EDT
[#15]


I bought OEM wheels from this place for my Yamaha at a very reasonable price.  Fast shipping too.

https://japan.webike.net

They came built including brake rotor, sprocket, bearings, etc....

Gratuitous bike pic

5/21/2017 4:27:47 PM EDT
[#16]
Couple of ball pein hammers, and a few hours careful taping will fix that, good enough.
5/21/2017 4:33:14 PM EDT
[#17]
Look into rim repair places(for cars).

I've bent and cracked forged 19/20" rims that would've been $1-1.5k each to replace, had them bent back true or cracks welded for under $50 a wheel.  

Only issue I see is the bike wheel being way thinner and their machines wouldn't be compatible. Just a guess.
5/22/2017 9:20:26 AM EDT
[#18]
OK, I have a replacement coming (used, ebay) for the rear, and I am going to take a whack at the front wheel myself.

Again, thanks for the comments.
5/22/2017 9:29:39 AM EDT
[#19]
Local guy to me will straighten a hoop like that for $40-50, he does good work.

If you straighten one yourself, be sure to check out all the spokes, or just replace them...
6/4/2017 5:03:17 AM EDT
[#20]
Quoted:
While riding to the end of the road, I was gawking at the scenery and not the road. I hit a Yugo-sized pothole, and this happened:
View Quote


You are seriously silly to continue to ride your motorcycle with rims as bent up as those ones are.

Send a picture of the rims to Woody Wheels and ask him if he wants to repair them
6/4/2017 5:44:45 AM EDT
[#21]
Good news is they are steel, and Woody's can fix them. Maybe cheaper than replacements