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AR15.COM
7/5/2017 7:59:56 PM EDT
Ok, so long story short: I bought a lightweight 16" freedom upper a few months ago to use as a duty rifle. I've since left that agency and decided I would try a 6.5 barrel in it. The problem is that I can't get the barrel nut loose. I've tried heat, cold, penetrating oil. I took it to a local gunsmith who dinged the upper pretty badly trying to get it apart, and ultimately he told me he couldn't get it apart.

I tried calling the toll free number on the website to see if loctite was used, but after waiting on hold for 15 minutes and hearing my personal pet peeve ('your call is very important to us') over and over I finally gave up.

I am not pleased. I've built and bought probably 20 different AR's over the years, and this one is the only one I've ever had to use more than a wrench and 5 seconds of time to take apart. This is ridiculous.
7/5/2017 8:32:38 PM EDT
[#1]
I hate having to make phone calls for any reason, especially can't stand waiting on hold.  I would suggest sending a message through their help center.  I sent a message yesterday evening about an upper with a slightly canted front sight.  I woke up this morning to an email response asking for more info.  I wrote back with the requested info and had a UPS label emailed to me about 2 hours later.
7/5/2017 9:16:04 PM EDT
[#2]
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Quoted:
I hate having to make phone calls for any reason, especially can't stand waiting on hold.  I would suggest sending a message through their help center.  I sent a message yesterday evening about an upper with a slightly canted front sight.  I woke up this morning to an email response asking for more info.  I wrote back with the requested info and had a UPS label emailed to me about 2 hours later.
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This.

I don't think they use loctite on the barrel nuts, but if your gunsmith damaged your upper trying to remove it you should find a new gunsmith.  I've removed many barrel nuts that were borderline seized, and never had any damage occur. Definitely email them though. 
7/6/2017 1:22:40 AM EDT
[#3]
From last year SERVED-USMC had the same issue and several others also. PSA wasn't very helpful with his either.
Just some ideas of what he did.  I think they are just gorilla'd on there with minimum grease or lube.
SERVED_USMC finally got it but he worked on it for a bit.
Archived Barrel Nut Thread - 08/2016
7/6/2017 12:04:43 PM EDT
[#4]
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Quoted:
I hate having to make phone calls for any reason, especially can't stand waiting on hold.  I would suggest sending a message through their help center.  I sent a message yesterday evening about an upper with a slightly canted front sight.  I woke up this morning to an email response asking for more info.  I wrote back with the requested info and had a UPS label emailed to me about 2 hours later.
View Quote
I'll second this.  I had an inquiry about a gas key from a premium BCG I ordered, and PSA refunded the difference of a blem BCG in roughly 6 hrs.  


Have you tried freezing your upper OP?
7/7/2017 4:11:00 PM EDT
[#5]
I've never had a barrel nut not come loose when I remove the barrel by the book showing clamping the barrel, not the receiver, like too many people are doing, which is wrong.

I don't care how many Youtubes of Brownells showing how to do it wrong are out there.

Seriously
7/7/2017 10:47:56 PM EDT
[#6]
Quote History
Quoted:
I've never had a barrel nut not come loose when I remove the barrel by the book showing clamping the barrel, not the receiver, like too many people are doing, which is wrong.

I don't care how many Youtubes of Brownells showing how to do it wrong are out there.

Seriously
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clamp the barrel? then you are using the index pin to turn with the upper, it could sheer off, that doesn't sound like "the right way" to do it

the 2 threads are from barrel nut and upper, the barrel is just being sandwiched in between, shouldn't clamp on the barrel

7/7/2017 11:01:23 PM EDT
[#7]
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Quoted:


clamp the barrel? then you are using the index pin to turn with the upper, it could sheer off, that doesn't sound like "the right way" to do it

the 2 threads are from barrel nut and upper, the barrel is just being sandwiched in between, shouldn't clamp on the barrel

http://wyomingarms.com/wp-content/uploads/2015/08/BarrelNutCutaway.jpg
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He was not saying turn the receiver.  He said clamp the barrel and then meant turn the barrel nut.  I have never done this, just clarifying his statement.  If you can clamp the barrel without damage then it is stronger than the aluminum receiver.
7/8/2017 8:13:12 AM EDT
[#8]
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Quoted:


clamp the barrel? then you are using the index pin to turn with the upper, it could sheer off, that doesn't sound like "the right way" to do it

the 2 threads are from barrel nut and upper, the barrel is just being sandwiched in between, shouldn't clamp on the barrel

http://wyomingarms.com/wp-content/uploads/2015/08/BarrelNutCutaway.jpg
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I'll say it one more time.

Please, read the manual. They're everywhere free download. If you're working on firearms without reading the manuals, doing it how Bubba does it in youtube, it won't end pretty some day.

Cheers
7/8/2017 8:39:42 PM EDT
[#9]
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Quoted:


He was not saying turn the receiver.  He said clamp the barrel and then meant turn the barrel nut.  I have never done this, just clarifying his statement.  If you can clamp the barrel without damage then it is stronger than the aluminum receiver.
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clamp the barrel is the same as "turn" the barrel, the force to turn the barrel nut will try to turn the receiver (due to friction), and thus turn the barrel index pin, which will turn the barrel with it, the clamp on the barrel is the same as someone try to turn against it
7/8/2017 8:42:02 PM EDT
[#10]
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Quoted:


I'll say it one more time.

Please, read the manual. They're everywhere free download. If you're working on firearms without reading the manuals, doing it how Bubba does it in youtube, it won't end pretty some day.

Cheers
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I don't know about the manual, but it's simple mechanics anyone can think it through, manual is written by human, which can be wrong
7/8/2017 8:50:00 PM EDT
[#11]
quick google and found this thread, pin can shear off, ar15barrels said it right

https://www.calguns.net/calgunforum/showthread.php?t=247318
7/8/2017 8:55:28 PM EDT
[#12]
Geissele reaction rod is what you need.
7/8/2017 11:39:27 PM EDT
[#13]
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I'll second this.  I had an inquiry about a gas key from a premium BCG I ordered, and PSA refunded the difference of a blem BCG in roughly 6 hrs.  


Have you tried freezing your upper OP?
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Yes. I tried freezing it. I tried heating it up. I tried hitting the wrench with a rubber mallet. I've tried a penetrating oil.

Also, I contacted PSA via the form on their website on Friday. No response yet.
7/9/2017 6:42:17 AM EDT
[#14]
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Quoted:
I don't know about the manual, but it's simple mechanics anyone can think it through, manual is written by human, which can be wrong
View Quote View All Quotes
View All Quotes
Quote History
Quoted:
Quoted:


I'll say it one more time.

Please, read the manual. They're everywhere free download. If you're working on firearms without reading the manuals, doing it how Bubba does it in youtube, it won't end pretty some day.

Cheers
I don't know about the manual, but it's simple mechanics anyone can think it through, manual is written by human, which can be wrong
I think you clearly stated the issue.

Here's the manual:

https://archive.org/details/ArmyTechnicalManualforM16Rifle-Tm9-1005-249-23p

Page 3-22

You'll need the proper tools also.
7/9/2017 8:45:55 AM EDT
[#15]
Quote History
Quoted:


I think you clearly stated the issue.

Here's the manual:

https://archive.org/details/ArmyTechnicalManualforM16Rifle-Tm9-1005-249-23p

Page 3-22

You'll need the proper tools also.
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That link didnt work for me so suggesting another:

LInky
7/9/2017 9:34:44 AM EDT
[#16]
Quote History
Quoted:


I think you clearly stated the issue.

Here's the manual:

https://archive.org/details/ArmyTechnicalManualforM16Rifle-Tm9-1005-249-23p

Page 3-22

You'll need the proper tools also.
View Quote
I read the manual, it seems they always clamp on the barrel in pictures without any explanation, it's the right way for muzzle devices, but if you do it for upper receiver, you are using barrel index pin to transfer the torque to the upper receiver, IMHO it is a bad idea, maybe they do it for simplicity and can get away with it (manual only torques to 30ft-lbs), I don't know, I wouldn't
7/9/2017 8:14:41 PM EDT
[#17]
The PSA factory uppers that i've taken apart are on there like cement.  they do not use locktite.  I put it in my bench block, and then i just really really really really cranked on it.  it finally spun free.  i would suggest more leverage assuming you're using the proper tools.
7/9/2017 11:10:46 PM EDT
[#18]
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clamp the barrel? then you are using the index pin to turn with the upper, it could sheer off, that doesn't sound like "the right way" to do it

the 2 threads are from barrel nut and upper, the barrel is just being sandwiched in between, shouldn't clamp on the barrel

]
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How do you think military armorers did barrel changes, for decades, BEFORE all the fancy polymer clamshells, reaction rods, Bev Blocks, etc?
.... yep.... by putting the barrel in a vice. It has been successfully done that way for eons.
I'm not saying it's best to use a barrel vise... but it DOES work.

I've also had barrel nuts that simply would not line up and after about 23 torque's and 80 ft/lbs.. they FINALLY line up (yes, I know, shims would have been better). So I can understand how some barrels may be a real B**CH to get off (80 ft/lb will feel like well over 100 trying to crack it loose). It is kind of scary taking those off (I've often thought I'd bend/warp some receivers too). Definitely not for the faint of heart!
7/10/2017 11:42:44 AM EDT
[#19]
'Course mil spec assembly uses moly grease to lubricate the barrel nut threads so they don't experience galvanic corrosion.  I made the mistake of forgetting the grease once - I couldn't get it apart and had to have a gunsmith do it.
7/19/2017 9:29:20 PM EDT
[#20]
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Yes. I tried freezing it. I tried heating it up. I tried hitting the wrench with a rubber mallet. I've tried a penetrating oil.

Also, I contacted PSA via the form on their website on Friday. No response yet.
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Try a cheater bar. I slide the extension handle from my floor jack over the armorers wrench to create way more leverage. Works every time.
7/20/2017 8:43:50 AM EDT
[#21]
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Quoted:


Try a cheater bar. I slide the extension handle from my floor jack over the armorers wrench to create way more leverage. Works every time.
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This.  Torque = Force * Lever Arm

Use a longer lever arm and you get more torque
7/22/2017 8:19:00 AM EDT
[#22]
When clamping the barrel and you don't shear the index pin, you may just loosen the barrel extension
7/22/2017 6:30:35 PM EDT
[#23]
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When clamping the barrel and you don't shear the index pin, you may just loosen the barrel extension
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Hey now, don't bring Radical Firearms into this thread
7/22/2017 7:44:11 PM EDT
[#24]
Blowtorch the nut, use a cheater bar apply torque and hit it with a hammer while playing torque.